BB-HCM580A 1 Warning 1.1. Battery Caution Danger of explosion if the battery is replaced incorrectly. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to following caution: Disposal or transportation of lithium batteries should be performed by permitted, in accordance with federal, state and local guidelines.
BB-HCM580A 1.2.1. Suggested PbF Solder There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper, (Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufacturer’s specific instructions for the melting points of their products and any precautions for using their product with other materials.
BB-HCM580A 2 Specifications Camera Specifications Items Specifications Zoom 42× zoom (21× optical zoom, 10 levels, 2× digital zoom, 2 levels) Pan/Tilt Angle Pan: -175 ° to +175 ° Tilt: -120 ° to 0 ° (ceiling mount); 0 ° to +90 ° (table mount)
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BB-HCM580A *1 When the shutter speed in 1/30 s. *2 See Operating Instructions for details. *3 Use only the included Audio/Video Cable when connecting a TV. *4 Frame rate may slow down depending on the network environment, PC performance, image quality, SD memory recording, when viewing dark images, etc.
Camera images can be recorded to an optional SD memory card in addition to the camera’s internal memory. The camera supports Panasonic SD memory cards from 64 MB to 2 GB in capacity, allowing you to store thousands of camera images on a single card.
BB-HCM580A 4 Technical Descriptions 4.1. CPU Peripheral Block • The IC102 is a system LSI for a network camera containing the CPU • The power supply voltages are +3.3V (I/O) and +1.2V(inside). • The CPU is performs mainly hardware control, TCP/IP protocol processing and applications such as http and FTP.
BB-HCM580A 4.2. Camera Block(Image signal processing, LENS control) [CCD Board, VIDEO Board] • IC701 is a CCD image sensor of approximately 320 thousand pixels, which outputs the image signal (CCD_OUT) of an VGA (640x480) size. • IC803: This IC is to remove noise in the CCD_OUT signal, adjust the gain and output the 10-bit data (AFE_D[9:0]).
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BB-HCM580A Figure 2 Sharing of Serial Signals (SDI and SCL) [CPU Board] • Pixel clock and 10-bit RAW data that are output from the IC803 are transmitted to the LVDS Receiver IC (IC121) on the CPU board via the LVDS Transmitter. In the LVDS Receiver IC (IC121), they are serial-parallel converted to recover the pixel clock (CAM_CLK) and 10-bit RAW data (CAMD [11:2]), and the recovered pixel clock and 10-bit RAW data are entered into the CPU (IC102).
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BB-HCM580A [LENS drive motor control] The CPU controls the driver (IC901) for the LENS motor drive that is mounted on the LENS board by the three-wire serial sig- nals (SDI, SCL, and MO_LD) and by the motor drive timing signal (VD_MOT). The output current, pulse period, and the number of pulses are also set up by the driver.
BB-HCM580A 4.3. Image Compression Block • Image compression (JPEG/MPEG-4 encode) function, memory control unit (MCU), ETHERNET MAC, and SD card controller are built into IC102. • Picture data input from the camera block is captured in SDRAM (1). • Captured image data is input to the ZOM block, where the scaling of the image size is done, (an image size of 640 x 480, 320 x 240, or 192 x 177 is generated from the one with the size of 1280 x 1024, or an image size of 320 x 240 or 192 x 177 from the one with the size of 640 x 480), and is stored in SDRAM again (2).
BB-HCM580A 4.4. LAN Block Composed of ETHERNET MAC Block inside of the IC102 and the IC105 (ETHER-PHY) on the CPU board, and the T601 (Transformer) and the CN605 (RJ45 jack) on the IO Board. The T601 (Transformer) obtains isolation between the Set and the Ethernet.
BB-HCM580A 4.5. Pan and Tilt Motor Control Circuit PAN drive motor and TILT drive motor are driven under the control from the CPU (IC102). [PAN drive control] PAN drive control circuit is mounted on the CPU board. For the PAN drive control, the CPU (IC102) generates a variety of pulses that are applied to the PAN motor diver (IC120) to con- trol the speed and direction of the rotation of the motor.
BB-HCM580A 4.6. Power Supply Block The above figure shows the flow to supply power. [Power supply circuit on the IO board] • The DC powers of +12V and +3.3V are generated on the IO board. • The +12V power is supplied by the AC adaptor. This +12V power is used on the following boards: - IO board : +3.3V DC-DC converter circuit and output terminal of the IO terminal (CN601)
BB-HCM580A 4.7. Others [I/O Terminal] • The Input terminal has two systems; both of them are connected to the Input Port of the IC102 GPIO. • Due to Internal Pull-up Resistance, the PNP Transistor (Q600, Q605) on the following level is usually in the OFF state and the Input Port connected to the collector is at L level.
BB-HCM580A 5 Location of Controls and Components *1 Understanding the Camera Indicator The camera’s indicator lights as follows according to the status of the camera. Understanding how and when the indicator lights can help you troubleshoot problems with the camera.
BB-HCM580A 7.16. Resetting the Camera You can reset all of the camera’s settings to their factory default settings. 1. Click the [Maintenance] tab. 2. On the left side of the screen under [Maintenance], click [Reset to Factory Default]. 3. Click [Execute].
BB-HCM580A 7.17. How to Change MAC Address Label MAC address label caution When you replace the CPU board, you must also attach the new MAC address label(included with the CPU board). Attach the new MAC address label to to the unit by placing over the old MAC address label. Make sure the old address cannot be seen.
BB-HCM580A 7.18. How to Replace a Flat Package IC 7.18.1. Preparation 7.18.3. Removing Solder from Between Pins • PbF (: Pb free) Solder • Soldering Iron 1. Add a small amount of solder to the bridged pins. Tip Temperature of 700°F ± 20°F (370°C ± 10°C) 2.
BB-HCM580A 8 Disassembly and Assembly Instructions 8.1. Disassembly Instructions MAC address label caution When you replace the CPU board, you must also attach the new MAC address label(included with the CPU board). Attach the new MAC address label to to the unit by placing over the old MAC address label. Make sure the old address cannot be seen.
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BB-HCM580A 3. Remove the Lead Wire and the two FFCs from the Connectors. 4. Remove three Screws (B). And remove the CPU Board.
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BB-HCM580A 8.1.2. How To Remove Tilt Board 1. Remove the two Pan Screw Covers. 2. Remove four Screws (C), and remove the two Pan Covers. Caution: When remove Pan Screw Covers, please do not to injure Pan Screw Covers. 3. Remove two FFCs, FPC and Lead Wire from the Connectors.
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BB-HCM580A 8.1.3. How To Remove Video Board, Lens Board and CCD Board • 1,2 are the same as 8.1.2. How To Remove Tilt Board . 3. Remove eight Screws (A). 4. Remove the Upper Tilt Cover. And remove the Lower Tilt Cover.
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BB-HCM580A 8.1.4. How To Remove CCD Unit • 1-4 are the same as 8.1.2. How To Remove Tilt Board . 5. Remove the Tilt Board Spacer. 6. Remove two Retaining Rings and three Spacers. 7. Remove Tilt Block Ass’y (Camera Unit) to under direction.
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BB-HCM580A 10. Remove four Screws (A). And remove the Tilt Gear. 11. Remove four Screws (A). And remove the Upper Tilt Cover and the Lower Tilt Cover. 12. Remove the Lens Cover. 13. Remove the FPC (1) from the Connector. And remove the Cable Guide.
BB-HCM580A 9 Measurements and Adjustments 9.1. Adjustment 9.1.1. When adjustment is unnecessary Exchanged by a set of CPU board and CCD Unit adjustment unnecessary 9.1.2. When adjustments are necessary • When adjustments are necessary in case of exchanged replacement parts.
BB-HCM580A 9.2. Tools and Equipment for Adjustment and Repair (1) HP light box • Light Box [with Standard Accessories]: VFK1164TDVLB • Lamp [for Light Box]: VFK1164LA02 • Color Chart: VFK1164TDVCB • Color Temp. Conversion Filter for 5100K: VFK1164LBB12 • ND Filter: VFK1164ND06 and VFK1164ND01 •...
BB-HCM580A 9.3. HP Light Box (High-Precision) Operating Instructions This light box enables the improvement of adjustment accuracy from a previous light box. Features 1. Hight-Internesity Luminance and Long Life Made Possible by New Halogen Lamp (20W / DC12V) Luminance:=1,900 cd/m iLuminance conversion:5,900lux) (compared with conventional models: 2.4 times)
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BB-HCM580A Installation example (Camcorde) 1. Attach one camera stand to the bottom of the Light Box and attach the other one to tripod mount at the bottom of the cam- corder. Next, adijust the height of each camera stand(using coares control) so that the central point of the emission face of the Light Box aligns with the central point of the camcoder's lens.
BB-HCM580A 9.4. Lens Adjustment Procedure Lens Adjustment consists of 2 items below: •Iris Adjustment •Zoom Tracking Adjust Lens Adjustment Program has adjustment modes of individual items and an automatic adjustment mode which adjusts succes- sively the all items. (1) Start-up the HCM5 CAMERA Service Tool.
BB-HCM580A 9.5. Video Adjustment Procedure 1. Tools •Collimator •Light Box •Color Chart •Color Temp. Conversion Filter for 5100K 2. Adjustment Procedure 1. Place the Color Temp. Conversion Filter in the HP light box. 2. Remove the Focus Chart block from the Collimator and attach it with screwing its end into the rotating ring on the front of the light box.
BB-HCM580A 11 Schematic Diagram 11.1. For The Schematic Diagram Note: 1. DC voltage measurements are taken with an oscilloscope or a tester with a ground. 2. The schematic diagrams and circuit board may be modified at any time with the development of new technology.
BB-HCM580A 14 Exploded View and Replacement Parts List 14.1. Cabinet and Electrical Parts Location MAC address label caution When you replace the CPU board, you must also attach the new MAC address label(included with the CPU board). Attach the new MAC address label to to the unit by placing over the old MAC address label. Make sure the old address cannot be seen.
BB-HCM580A 14.3. Replacement Parts List Safety Ref. Part No. Part Name & Descrip- Remarks tion Note: PSKV1033Z2 COVER, PAN SCREW ABS-VO 1. RTL (Retention Time Limited) PSKV1032Y2 COVER, PAN ABS-VO PSKE1065Y2 COVER, PAN(LOWER) ABS-VO The marking (RTL) indicates that the Retention Time is...
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BB-HCM580A 14.3.3. CPU Board Parts Safety Ref. Part No. Part Name & Descrip- Remarks tion C143 ECUE1C104ZFQ C144 ECUE1H101JCQ 100p Safety Ref. Part No. Part Name & Descrip- Remarks C145 F1J0J1060006 tion PCB1 PQWP1HCM580A CPU BOARD ASS’Y (RTL) C146 F1J0J1060006...
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BB-HCM580A Safety Ref. Part No. Part Name & Descrip- Remarks Safety Ref. Part No. Part Name & Descrip- Remarks tion tion C258 ECUE0J105KBQ L131 J0JBC0000107 IC FILTER C259 ECUE1C104ZFQ L132 J0JBC0000107 IC FILTER C260 ECUE1C104ZFQ L133 J0JBC0000107 IC FILTER C261...
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BB-HCM580A Safety Ref. Part No. Part Name & Descrip- Remarks Safety Ref. Part No. Part Name & Descrip- Remarks tion tion R160 ERJ2GEJ470 R266 ERJ14BQFR75 0.75 R161 ERJ2GEJ470 R267 ERJ14BQFR75 0.75 R162 ERJ2GEJ470 R268 ERJ3GEY0R00 R163 ERJ2GEJ470 R269 ERJ3GEY0R00 R164...
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BB-HCM580A Safety Ref. Part No. Part Name & Descrip- Remarks Safety Ref. Part No. Part Name & Descrip- Remarks tion tion C972 F2G1C4700016 Q901 PQVTDTC143E TRANSISTOR(SI) C973 ECUE1H470JCQ Q902 PQVTDTC143E TRANSISTOR(SI) C974 ECUE1H470JCQ Q903 2SD0601ASL TRANSISTOR(SI) C975 ECUE1H470JCQ Q904 UN9211...
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BB-HCM580A Safety Ref. Part No. Part Name & Descrip- Remarks Safety Ref. Part No. Part Name & Descrip- Remarks tion tion R923 ERJ2GEJ153 C825 ECST0JY226 R924 ERJ2GEJ152 1.5k C826 ECUE1C104ZFQ R925 ERJ2GEJ824 820k C827 ECUE1C104ZFQ R927 ERJ2GEJ392 3.9k C828 ECUE1C104ZFQ...
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BB-HCM580A Safety Ref. Part No. Part Name & Descrip- Remarks Safety Ref. Part No. Part Name & Descrip- Remarks tion tion (COILS,CERAMIC FIL- (OTHER) TERS AND IC FILTERS) X801 H0J245500085 CRYSTAL OSCILLATOR BA805 J0JYD0000016 COIL 14.3.7. CCD Board Parts BA806...
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BB-HCM580A Safety Ref. Part No. Part Name & Descrip- Safety Ref. Part No. Part Name & Descrip- tion tion (CAPACITORS) R603 ERJ3GEY0R00 C602 ECUV1C104ZFV R605 ERJ3EKF2002 C605 ECUV1C104ZFV R606 ERJ3GEYJ272 2.7k C606 ECUV1E104ZFV R608 PQ4R18XJ100 C608 ECUV1C104ZFV R609 ERJ3EKF4702 C610...