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Toro Reelmaster 5510-D Operator's Manual
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Toro Reelmaster 5510-D Operator's Manual

Toro Reelmaster 5510-D Operator's Manual

Traction unit
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Original Instructions (EN)
Reelmaster
Traction Unit
Model No. 03606—Serial No. 401334001 and Up
Model No. 03607—Serial No. 401334001 and Up
Form No. 3417-925 Rev B
®
5410-D or 5510-D
*3417-925* B

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Summary of Contents for Toro Reelmaster 5510-D

  • Page 1 Form No. 3417-925 Rev B Reelmaster ® 5410-D or 5510-D Traction Unit Model No. 03606—Serial No. 401334001 and Up Model No. 03607—Serial No. 401334001 and Up *3417-925* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 This product contains a chemical additional information, contact an Authorized Service or chemicals known to the State of Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model California to cause cancer, birth defects, and serial numbers are on a plate mounted on the or reproductive harm.

  • Page 3: Table Of Contents

    Contents Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter ......54 Fuel System Maintenance ........55 Safety ............... 4 Servicing the Water Separator ......55 General Safety ........... 4 Servicing the Engine Fuel Filter ......55 Engine Emission Certification ......4 Checking the Fuel Lines and Safety and Instructional Decals ......

  • Page 4: Safety

    Safety This machine has been designed to meet or exceed EN ISO 5395:2013 (when appropriate decals are applied) and ANSI B71.4-2017. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury.

  • Page 5: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-7272 93-7272 1. Cutting/dismemberment hazard, fan—stay away from moving parts. decal106-6755 106-6755 1.
  • Page 6 decal110-8921 110-8921 1. Traction unit speed 2. Slow 3. Fast r:\decal117-0169 117-0169 decal117-2718 1. Read the Operator's Manual. 117–2718 2. Power point (10 A) 3. Headlights (10 A) 4. Power (10 A) 5. Engine start (15 A) 6. Optional air ride seat suspension (10 A) 7.
  • Page 7 decal133-2931 133-2931 (Affix over Part No. 133-2930) Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
  • Page 8 decal120-4158 120–4158 1. Read the Operator’s 3. Engine—preheat Manual. 2. Engine—start 4. Engine—stop decal125-8754 125–8754 1. Headlights 6. Slow 2. Engage 7. Lower the cutting units 3. Power take-off (PTO) 8. Raise the cutting units 4. Disengage 9. Read the Operator’s Manual.

  • Page 9: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the control-arm position. Right, front hose guide Install the cutting units. Left, front hose guide –...

  • Page 10: Adjusting The Tire Pressure

    Adjusting the Tire Pressure Adjusting the Control-Arm Position No Parts Required No Parts Required Procedure Procedure The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure. The control-arm position can be adjusted for your Correct air pressure in the front and rear tires is 83 comfort.

  • Page 11: Installing The Cutting Units

    Remove the 2 carriage bolts and nuts securing the rod bracket to the cutting-unit tabs (Figure Installing the Cutting Units Parts needed for this procedure: Right, front hose guide Left, front hose guide g003949 Figure 4 1. Turf-compensation spring 3. Spring tube Procedure 2.
  • Page 12 g030896 Figure 6 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Weight 4. Cutting unit 4 g015160 Figure 7 1. Hose guide (cutting unit 4 3. Nut shown) 2.
  • Page 13 g003979 Figure 11 1. Lynch pin and washer g003975 Figure 9 Insert the lift-arm yoke onto the carrier-frame shaft (Figure 10). 1. Snapper pin 2. Cap Insert the lift-arm shaft into the lift arm and secure it with the washer and lynch pin For the front cutting units, slide a cutting unit (Figure 11).

  • Page 14: Adjusting The Turf-Compensation Spring

    Note: Rotate the motor counterclockwise until the flanges encircle the bolts and then tighten the bolts. Important: Make sure that the reel-motor Adjusting the hoses are not twisted, kinked, or at risk of being pinched. Turf-Compensation Spring No Parts Required Procedure The turf-compensation spring transfers weight from the front to the rear roller...

  • Page 15: Using The Cutting-Unit Kickstand

    Using the Cutting-Unit Kickstand Parts needed for this procedure: Cutting-unit kickstand Procedure Whenever you need to tip the cutting unit to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand to make sure that the nuts on the g004144 back end of the bedbar-adjusting screws are not Figure 16...

  • Page 16: Product Overview

    Traction Pedal Product Overview The traction pedal controls the forward and reverse operation (Figure 19). Press the top of the pedal to move forward and the bottom to move rearward. Ground speed depends on how far you press the pedal. For no load, maximum ground speed, set the engine speed to the F position and fully press the pedal.

  • Page 17: Headlight Switch

    Tilt-Steering Pedal Lower Mow/Raise Control Lever To tilt the steering wheel toward you, press the foot This lever raises and lowers the cutting units and also pedal down, pull the steering tower toward you to starts and stops the cutting units when the cutting the most comfortable position, and release the pedal units are enabled in the M mode...
  • Page 18 Hydraulic-Filter-Restriction Using the InfoCenter LCD Display Indicator The InfoCenter LCD display shows information about your machine, such as the operating status, various With the engine running at normal operating diagnostics, and other information about the machine temperature, ensure that the indicator is in the green (Figure 24).
  • Page 19 InfoCenter Icon Description Start the engine. Hours remaining until service Shut off the engine. Reset the service hours Engine SERVICE DUE Indicates when scheduled service should be performed Key switch Engine rpm/status—indicates the engine speed (rpm) The cutting units are lowering. Hour meter The cutting units are raising.
  • Page 20 Indicates the inputs, qualifiers machine faults. Refer to the and outputs for starting the Service Manual or contact your engine. authorized Toro distributor for Backlap Indicates the inputs, qualifiers more information on the Faults and outputs for operating the menu and the information backlap function.
  • Page 21 F Reel RPM If you changed the PIN code and forgot the code, speed position for the front reels. The reels can also be contact your authorized Toro distributor for assistance. manually adjusted. From the M , use the center button to...
  • Page 22 Setting the Mow Speed Press the middle button to enter the PIN code (Figure 26D). In the Settings Menu, scroll down to Mow Speed. Wait until the red indicator light of the InfoCenter Press the right button to select mow speed. illuminates.

  • Page 23: Specifications

    0 to 13 km/h (0 to 8 mph) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 24: Operation

    Filling the Fuel Tank Operation Note: Fuel Tank Capacity Determine the left and right sides of the machine from the normal operating position. 53 L (14 US gallons) Before Operation Safety Fuel Specification Important: Use only ultra-low sulphur diesel General Safety fuel.

  • Page 25: Checking The Engine-Oil Level

    • Fuel filter plugging may be expected for a time after converting to biodiesel blends. • Contact your authorized Toro distributor if you wish for more information on biodiesel. Adding Fuel Park the machine on a level surface, lower the cutting units, shut off the engine, and remove the key.

  • Page 26: Checking The Cooling System

    The for part numbers.) capacity of the cooling system is 6.6 L (7.0 US qt). Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following CAUTION material properties and industry specifications.

  • Page 27: Checking The Reel-To-Bedknife Contact

    15 to 22 L (4 to 6 gallons) of hydraulic oil. Order Part Number 44-2500 from Service Interval: After the first hour your authorized Toro distributor. This red dye is not recommended for use with biodegradable After the first 10 hours fluids.

  • Page 28: During Operation Safety

    • Use accessories, attachments, and replacement • Do not operate the machine while ill, tired, or parts approved by The Toro® Company only. under the influence of alcohol or drugs. • Never carry passengers on the machine and keep Rollover Protection System bystanders and pets away from the machine during operation.

  • Page 29: Starting And Shutting Off The Engine

    • Review the slope instructions listed below for to the M position, and ensure that the IDDLE operating the machine on slopes and review the Enable/Disable switch is in the D position. ISABLE conditions to determine whether you can operate Remove your foot from the traction pedal and the machine in the conditions on that day and at make sure that the pedal is in the N...

  • Page 30: Diesel Particulate Filter Regeneration

    Diesel Particulate Filter Operate and maintain your machine with the function of the DPF in mind. Engine load at high idle (full Regeneration throttle) engine speed generally produces adequate exhaust temperature for DPF regeneration. The diesel particulate filter (DPF) is part of the exhaust Important: Minimize the amount of time that you system.
  • Page 31 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter • The lighter ash is discharged through the exhaust in the form of an engine fault to indicate the system; the heavier ash collects in the soot filter. accumulation of ash in the DPF.
  • Page 32 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at •...
  • Page 33 Types of diesel particulate filter regeneration that require you to park the machine: (cont'd.) Type of Regeneration Conditions that cause DPF regeneration DPF description of operation Recovery Occurs because the operator ignored requests for • When the reset-standby/parked or recovery a parked regeneration and continued operating the machine, adding more soot to the DPF regeneration icon...
  • Page 34 press the right button to select the Technician entry DPF Operation Table (cont'd.) (Figure 37). State Description Reset Regen The engine computer is running a reset regeneration. The engine computer is requesting that Parked Stby you run a parked regeneration. Parked Regen You initiated a parked regeneration request and the engine computer is...
  • Page 35 Assist DPF Regeneration • The icon displays in the InfoCenter while the reset regeneration is processing. • The engine computer adjusts engine settings to • Whenever possible, do not shut off the engine or raise the exhaust temperature. reduce engine speed while the reset regeneration •...
  • Page 36 g227304 g224394 Figure 42 Figure 44 Press the right button to change the inhibit Note: If the engine exhaust temperature is too low, regeneration setting from On to Off (Figure the InfoCenter displays A #186 (Figure 45) to DVISORY or from Off to On (Figure 43).
  • Page 37 Parked or Recovery Regeneration regeneration required—power takeoff disabled #189 (Figure 49). DVISORY • When the engine computer requests either a parked regeneration or a recovery regeneration, the regeneration request icon (Figure 46) displays in the InfoCenter. g224398 Figure 49 Important: Perform a parked regeneration to restore the PTO function;...
  • Page 38 Important: Perform a recovery regeneration Move the machine outside to an area away from to restore the PTO function; refer to Preparing combustible materials. to Perform a Parked or Recovery Regeneration Park the machine on a level surface. (page 38) Performing a Parked or Recovery Regeneration (page 38).
  • Page 39 At the DPF checklist screen, verify that the parking brake is engaged and that the engine speed is set to low idle (Figure 57). g224402 g224407 g224629 Figure 55 At the V screen, verify that you g227679 ERIFY FUEL LEVEL Figure 57 have 1/4 tank of fuel if you are performing the parked regeneration or 1/2 tank of fuel if you are...
  • Page 40 The InfoCenter displays the I NITIATING Check Message and Corrective Action Table message (Figure 59). EGEN (cont'd.) g224411 Corrective Action: Start and run the engine. g227681 Figure 59 Corrective Action: Run the engine to warm the coolant The InfoCenter displays the time to complete temperature to 60°C (140°F).
  • Page 41 Canceling a Parked or Recovery Regeneration displays A #183 (Figure 62). Press the DVISORY left button to exit to the home screen. Use the Parked Regen Cancel or Recovery Regen Cancel setting to cancel a running parked or recovery regeneration process. Access the DPF Regeneration menu (Figure 64).

  • Page 42: Adjusting The Lift-Arm Counterbalance

    Adjusting the Lift-Arm Adjusting the Lift-Arm Counterbalance Turnaround Position Park the machine on a level surface, lower the You can adjust the counterbalance on the rear cutting units, engage the parking brake, shut off cutting-unit lift arms to compensate for different turf the engine, and remove the key.

  • Page 43: Pushing Or Towing The Machine

    Pushing or Towing the Hauling the Machine Machine • Use care when loading or unloading the machine into or out of a trailer or a truck. In an emergency, you can move the machine • Use a full-width ramp for loading or unloading the by actuating the bypass valve in the variable machine into or out of a trailer or a truck.

  • Page 44: Jacking Points

    Jacking Points Understanding the Diagnostic Light Note: Use jack stands to support the machine when required. The machine is equipped with a diagnostic light, which • Front—rectangular pad, under the axle tube, indicates if the machine detects a malfunction. The inside each front tire (Figure 71).

  • Page 45: Checking The Interlock Switches

    Checking the Interlock Verifying the Interlock-Switch Function Switches Service Interval: Before each use or daily The purpose of the interlock switches is to prevent the Park the machine on a level surface, lower the engine from cranking or starting unless the traction cutting units, shut off the engine, engage the pedal is in the N position, the Enable/Disable...

  • Page 46: After Operation Safety

    After Operation Safety Operating Tips • Clean grass and debris from the cutting units, mufflers, and engine compartment to help prevent Becoming Familiarized with the fires. Clean up oil or fuel spills. Machine • If the cutting units are in the transport position, use Before mowing grass, practice operating the machine the positive mechanical lock (if available) before in an open area.

  • Page 47: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N∙m (70 to 90 ft-lb). After the first hour •...

  • Page 48: Daily Maintenance Checklist

    3. Immediately after every washing, regardless of the interval listed Notation for Areas of Concern Inspection performed by: Item Date Information Important: Refer to your engine owner’s manual for additional maintenance procedures. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com.

  • Page 49: Service Interval Chart

    Service Interval Chart decal125-2927 Figure 73 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition switch before you perform any maintenance. Pre-Maintenance Lubrication Procedures...
  • Page 50 • Cutting-unit lift-arm cylinders (2 each) (Figure g012150 Figure 75 • Lift-arm pivots (1 each) (Figure • Cutting-unit carrier-frame and pivot (2 each) (Figure g003987 Figure 78 • Axle-steering pivot (1) (Figure g003960 Figure 76 g004169 • Lift-arm-pivot shaft (1 each) (Figure Figure 79 •...

  • Page 51: Engine Maintenance

    Engine Maintenance Engine Safety • Shut off the engine before checking the oil or adding oil to the crankcase. g011615 • Do not change the governor speed or overspeed Figure 81 the engine. Servicing the Air Cleaner Service Interval: Every 400 hours—Service the air cleaner.
  • Page 52 g021218 Figure 84 1. Air-cleaner cover 2. Air-cleaner filter 3. Air-cleaner indicator Inspect the new filter for shipping damage, g009710 checking the sealing end of the filter and the Figure 82 body. 1. Service indicator 3. Cover Important: Do not use a damaged element. 2.

  • Page 53: Servicing The Engine Oil

    If the oil level is low, remove the fill cap and add oil until it is between the F and A marks Toro Premium Engine Oil is available from your (Figure 85). authorized Toro distributor in either 15W-40 or 10W-30 viscosity grades.

  • Page 54: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    Manual for information on disassembling and assembling the diesel-oxidation catalyst and the soot filter of the DPF. Refer to your authorized Toro distributor for diesel-oxidation catalyst and the soot filter replacement parts or service. Contact your authorized Toro distributor to reset...

  • Page 55: Fuel System Maintenance

    Fuel System Remove the filter canister and clean the mounting surface. Maintenance Lubricate the gasket on the filter canister with clean oil. DANGER Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an Under certain conditions, fuel and fuel vapors additional 1/2 turn.

  • Page 56: Checking The Fuel Lines And Connections

    Checking the Fuel Lines Electrical System and Connections Maintenance Service Interval: Every 400 hours (Or yearly, whichever comes first). WARNING Check the fuel lines and connections for deterioration, CALIFORNIA damage, or loose connections. Proposition 65 Warning Battery posts, terminals, and related Fuel Pick-up Tube Screen accessories contain lead and lead compounds, chemicals known to...

  • Page 57: Checking The Fuses

    Checking the Fuses WARNING Charging the battery produces gasses that There are 8 fuses in the electrical system. The fuse can explode. block is located behind the control-arm-access panel (Figure 90). Never smoke near the battery and keep sparks and flames away from it. Keep the terminals and the entire battery case clean because a dirty battery discharges slowly.

  • Page 58: Drive System Maintenance

    Drive System WARNING The engine must be running while you Maintenance perform the final adjustment on the traction adjustment cam. This could cause personal injury. Adjusting the Traction Keep your hands, feet, face, and other Drive for Neutral body parts away from the muffler, other hot parts of the engine, and any rotating The machine must not creep when you release the parts.

  • Page 59: Adjusting The Rear Wheel Toe-In

    Adjusting the Rear Wheel Cooling System Toe-in Maintenance Service Interval: Every 800 hours—Check the rear wheel toe-in. Cooling System Safety Rotate the steering wheel to position the rear • Swallowing engine coolant can cause injury wheels straight ahead. or death; keep out of reach from children and Loosen the jam nut on each end of the tie rod pets.

  • Page 60: Brake Maintenance

    Brake Maintenance Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel of the brake pedal, or when more holding force is required (Figure 96). Free travel is the distance that the brake pedal moves before you feel braking resistance.

  • Page 61: Adjusting The Parking-Brake Latch

    Belt Maintenance Note: Ensure that the cable conduit does not rotate while you are tightening the nuts. Servicing the Alternator Adjusting the Belt Parking-Brake Latch Service Interval: After the first 10 hours If the parking brake fails to engage and latch, adjust Every 100 hours the brake pawl.

  • Page 62: Hydraulic System Maintenance

    Install the reservoir cap. If fluid becomes contaminated, contact your Start the engine and use all of the hydraulic authorized Toro distributor because the system must controls to distribute hydraulic fluid throughout be flushed. Contaminated fluid looks milky or black the system.

  • Page 63: Replacing The Hydraulic Filters

    Replacing the Hydraulic Filters Service Interval: Every 800 hours (Or more often if the service-interval indicator is in the red zone). The hydraulic system is equipped with a service-interval indicator (Figure 101). With the engine running at operating temperature, view the indicator, it should be in the green zone.

  • Page 64: Hydraulic-System Test Ports

    Hydraulic-System Test Ports Use the hydraulic-system test ports to test the pressure in the hydraulic circuits. Contact your authorized Toro distributor for assistance. Use the test ports on the front hydraulic tubes to assist in troubleshooting the traction circuit (Figure 104).

  • Page 65: Cutting Unit System Maintenance

    Backlapping the Cutting Cutting Unit System Units Maintenance WARNING Cutting Unit Safety Contact with the reels or other moving parts can result in personal injury. A worn or damaged cutting unit can break, and a piece of a reel or bedknife could be thrown at you •...

  • Page 66: Storage

    Clean the battery, terminals, and posts with a wire brush and baking soda solution. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part Number 505-47) or petroleum jelly to prevent corrosion. Slowly recharge the battery every 60 days...
  • Page 67 Notes:...
  • Page 68 Notes:...
  • Page 69 Notes:...
  • Page 70 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 71 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 72 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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