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Farm King BW150 Operator And Parts Manual
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Farm King BW150 Operator And Parts Manual

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OPERATOR AND PARTS MANUAL
Bale Wrapper
BW150
052016
R0001
6990633 (1-13)
Printed in U.S.A.
© Bobcat Company 2013
062013 | Rev 1 | 88664296

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Summary of Contents for Farm King BW150

  • Page 1 OPERATOR AND PARTS MANUAL Bale Wrapper BW150 052016 R0001 6990633 (1-13) Printed in U.S.A. © Bobcat Company 2013 062013 | Rev 1 | 88664296...

  • Page 3: Table Of Contents

    Table of Contents - BW150 TABLE OF CONTENTS Manufacturer’s Statement: For technical reasons, Buhler Industries Inc. reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on bale structure, applied techniques, weather conditions and other factors.
  • Page 4 Table of Contents - BW150...
  • Page 5 Customer / Owner’s Signature: Remove this Warranty Registration Form from the Operator And Parts Manual. Make two copies of the form. Send original Warranty Registration Form to Farm King. Give one copy to the customer and the dealer will keep one copy.
  • Page 6 Warranty Registration - BW150...

  • Page 7: Introduction

    Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT. If you have any questions, see your Farm King dealer. This manual may illustrate options and accessories not installed on your Farm King equipment.
  • Page 8 Introduction - BW150...

  • Page 9: Owner's Information

    Introduction - BW150 Serial Number Location OWNER’S INFORMATION Thank you for your decision to purchase a Farm King Please enter the model and serial number in the space Bale Wrapper. To ensure maximum performance of your provided for easy reference.

  • Page 10: Equipment Identification

    Introduction - BW150 EQUIPMENT IDENTIFICATION Component Location WRAPPING FILM FEEDER L-01 COUNTER GUARD RAIL SIDE WHEELS ROTARY DRUMS MAIN CHASSIS HYDRAULIC MOTOR LOWER ROTARY CHASSIS CHASSIS BW-002...

  • Page 11: Safety

    Safety - BW150 SAFETY SAFETY INSTRUCTIONS ............13 Safe Operation Is The Operator’s Responsibility .
  • Page 12 Safety - BW150...

  • Page 13: Safety Instructions

    Written Instructions, Rules unsafe practices. Regulations • The written instructions from Farm King include the Warranty Registration, Dealer Inspection Report, Operator And Parts Manual and machine signs (decals). • Check the rules and regulations at your location. The rules may include an employer’s work safety The signal word DANGER on the machine and in the requirements.

  • Page 14: Use Safety Rules

    Safety - BW150 SAFETY INSTRUCTIONS (CONT’D) • Exercise extreme caution when working on an inclined terrain. Bales may roll down slopes. Use Safety Rules • Read and follow instructions in this manual and the Transport Safety tractor’s Operators Manual before operating.

  • Page 15: Machine Requirements And Capabilities

    • Before leaving the operator’s position: Operation 1. Always park on a flat level surface. The Farm King machine must be in good operating 2. Place all controls in neutral. condition before use. 3. Engage the parking brake. 4. Stop engine.

  • Page 16: Electrical

    Safety - BW150 Electrical Fire Extinguishers Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed. Know where fire extinguishers and first aid kits are Hydraulic System located and how to use them.

  • Page 17: Safety Signs (Decals)

    Follow the instructions on all the Signs (Decals) that are on the equipment. Replace any damaged signs (decals) and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer. Right Hand Side...
  • Page 18 Safety - BW150 Left Hand Side BW-004 Keep a safe distance from the machine during operation. WARNING CRUSHING HAZARD WARNING Do not approach the lifting Switch off the engine Read the operator and and remove the ignition arms during the wrapping parts manual.

  • Page 19: Safety Sign-Off Form

    Untrained operators and failure to follow instructions can cause injury or death. Farm King follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and / or maintaining the Bale Wrapper must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual.
  • Page 20 Safety - BW150...
  • Page 21 Operation - BW150 GENERAL INFORMATION ........... 23 Pre - Operation Checklist .
  • Page 22 Operation - BW150...

  • Page 23: General Information

    Operation - BW150 GENERAL INFORMATION Pre - Operation Checklist Before operating the Bale Wrapper for the first time and each time thereafter, check the following items: MOVING PART HAZARD Leaking fluids under pressure can enter the skin To prevent serious injury or death from moving and cause serious injury or death.

  • Page 24: Break - In Checklist

    Operation - BW150 Break - In Checklist Tractor Requirements Check the following mechanical items after 1 hour of operation and again after 10 hours of operation: 1. Check condition of all hydraulic components for leaks. Tighten fittings correct leaks replace AVOID SERIOUS INJURY OR DEATH components.

  • Page 25: Entering And Leaving The Operator's Position

    Operation - BW150 Front Ballast Entering And Leaving The Operator’s Position See your tractor’s operator’s manual for front ballast Follow the instructions in your tractor’s operation information. manual for the correct procedure. Figure 3 Entering The Operator’s Position Move to the operator’s position, start the engine and release the parking brake.

  • Page 26: Initial Set-Up

    Operation - BW150 INITIAL SET-UP Wrap Counter Operation Connecting The Bale Wrapper To The Tractor Install the battery into the wrap counter. Always inspect the tractor’s three point hitch and Bale Connect the counter to the revolution sensor by using the Wrapper mounting frame before connecting.

  • Page 27: Adjusting Film Roll Size

    Operation - BW150 Wrap Counter Placement Revolution Sensor Placement The wrap counter should be installed in the tractor cabin The revolution sensor attached to an unmoving part of in a place where it is visible and accessible to the the wrapping machine operates in conjunction with a operator.

  • Page 28: Connecting Hydraulic Lines

    Operation - BW150 Connecting Hydraulic Lines To Connect: Figure 7 HIGH PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid: • Relieve pressure on system before repairing or adjusting. B-0531C • Wear proper hand and eye protection when searching for leaks.

  • Page 29: Wrapper Operation

    Operation - BW150 WRAPPER OPERATION Figure 9 Installing Film ENTANGLEMENT HAZARD • Clear the work area of all bystanders, especially small children and animals. • Disconnect hydraulic hose before working on the machine. • Keep shields and all guards in place.

  • Page 30: Adjusting Film Tension

    Operation - BW150 Adjusting Film Tension Bale Loading A worn or poorly lubricated tensioning mechanism may cause the film to be wrapped too tightly. The film tensioning level must not exceed 70%. Figure 10 Before operating the equipment: • Clear the work area of all bystanders, especially small children and animals.

  • Page 31: Wrapping Bale

    Operation - BW150 Wrapping Bale Finish bale wrapping after about 24 revolutions of the frame while using 500 mm film or 16 revolutions while using 750 mm film. NOTE: A properly wrapped bale has four layers of the wrapping film around it.

  • Page 32: Vertical Positioning System (Optional)

    Operation - BW150 Vertical Positioning System (Optional) Before operating the equipment: • Clear the work area of all bystanders, especially small children and animals. • Clear the work area of all obstacles. • Keep shields and all guards in place.

  • Page 33: Adjusting Drive Chain

    Operation - BW150 Adjusting Drive Chain TRANSPORTING Requirements Comply with federal, state, local and provincial laws regarding the transport of farm equipment on public roadways. After wrapping the first 10 bales, adjust drive chain tension. Figure 12 AVOID SERIOUS INJURY OR DEATH...
  • Page 34 Operation - BW150...

  • Page 35: Maintenance

    Maintenance - BW150 MAINTENANCE TROUBLESHOOTING ............37 General Chart .
  • Page 36 Maintenance - BW150...

  • Page 37: Troubleshooting

    Maintenance - BW150 TROUBLESHOOTING General Chart Instructions are necessary before operating or servicing equipment. Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service.

  • Page 38: Service Schedule

    Maintenance - BW150 SERVICE SCHEDULE Maintenance Intervals Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bale Wrapper.

  • Page 39: Lubrication

    Maintenance - BW150 LUBRICATION Locations Recommendations Always use a good quality multi-purpose / lithium base grease when lubricating the equipment. Fluid such as engine oil, hydraulic fluid, coolants, grease, etc. must disposed environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner.

  • Page 40: Safety Sign (Decal) Installation

    Maintenance - BW150 SAFETY SIGN (DECAL) INSTALLATION Procedure When replacing safety signs (decals), temperature must be above 10° C (50° F). • Remove all portions of the damaged safety sign (decal). • Thoroughly clean the area with glass cleaner. Remove all adhesive residue.

  • Page 41: Storage And Return To Service

    STORAGE AND RETURN TO SERVICE Return To Service Storage After the Farm King Bale Wrapper has been in storage, it is necessary to follow a list of items to return the Sometimes it may be necessary to store your Farm King equipment to service.
  • Page 42 Maintenance - BW150...

  • Page 43: Parts Identification

    Parts Identification - BW150 PARTS IDENTIFICATION GENERAL INFORMATION ............45 MAIN FRAME .
  • Page 44 Parts Identification - BW150...

  • Page 45: General Information

    Parts - BW150 GENERAL INFORMATION The parts identification section lists descriptions, part numbers and quantities for the Bale Wrapper. Contact your Farm King dealer for additional Bale Wrapper parts information.

  • Page 46: Main Frame

    Parts - BW150 MAIN FRAME 8, 9 11, 12, 13 25, 24, 26 14, 15 17, 18, 19, 20 6, 7, 8 25, 24, 26 BW-018...
  • Page 47 Parts - BW150 ITEM PART NUMBER DESCRIPTION R58000755 WELDED FRAME R58000756 RAILING SET R58000757 BRACKET R58000758 CROSS BAR R58000759 LEVER R58000760 MAIN PIN R58000761 PLAIN WASHER, 37 R58000762 COTTER PIN, 6.3 x 71 S -ZN R58000763 Z16 WHEEL, 5/8” R58000764...

  • Page 48: Wrapping Film Feeder

    Parts - BW150 WRAPPING FILM FEEDER 23, 28 35, 36 39, 40, 41 22, 25, 27 BW-020...
  • Page 49 Parts - BW150 ITEM PART NUMBER DESCRIPTION R 58000776 MOUNTING BRACKET R58000777 WRAPPING FILM BRACKET SET R58000778 LOCK R58000779 SPRING I R58000780 COVER R58000781 SPACING BUSHING II R58000782 CHAIN WHEEL Z-11 R58000783 STRATCHER ROLL SET R58000784 ROLL HOLDER R58000785 SPACING BUSHING III...
  • Page 50 Parts - BW150 WRAPPING FILM FEEDER (CONT’D) 23, 28 35, 36 39, 40, 41 22, 25, 27 BW-020...
  • Page 51 Parts - BW150 ITEM PART NUMBER DESCRIPTION R58000798 BOLT, M6 x 70 5.8 - B R58000799 NUT, M8 5-B R58000800 NUT M6 5-B R3030156 PLAIN WASHER, 8.4 R3030159 PLAIN WASHER, 10.5 R3030158 PLAIN WASHER, 6.5 R58000801 BEARING, 608Z R58000802 SPRING RING, W-22...

  • Page 52: Lower Frame W / Hydraulics

    Parts - BW150 LOWER FRAME W / HYDRAULICS 24, 25, 26 18, 19 8, 9 5, 6 20, 21, 22 13, 14 10, 11 BW-022...
  • Page 53 Parts - BW150 ITEM PART NUMBER DESCRIPTION R58000815 CHASSIS FRAME R58000816 CHAIN WHEEL GUARD R58000817 SCREW, M6 x 16 8.8 - B R58000818 MIDDLE GUARD R58000819 BOLT, M6 x 16 5.8 - B R3030158 SPRING WASHER, 6.1 R58000820 ENGINE BASE...

  • Page 54: Rotary Frame

    Parts - BW150 ROTARY FRAME 17, 18 35, 39 35, 39 35, 39, 40 13, 14, 15 2, 3, 4 37, 43 19, 20, 21 BW-023...
  • Page 55 Parts - BW150 ITEM PART NUMBER DESCRIPTION R58000839 ROTARY FRAME R12240101 BEARING, 6005 RS R58000610 BEARING HOLDER ROLL R58000840 SPRING RING, Z-25 R58000081 REVOLUTION SENSOR MAGNET R58000841 SCREW, M6 x 25 5.8 - B R58000800 NUT, M6 5 - B...
  • Page 56 Parts - BW150 ROTARY FRAME (CONT’D) 45, 26, 27, 28 35, 39, 40 16, 17, 18 42, 26, 27, 28 32, 33 44, 26, 27, 28 35, 39 25, 26, 27, 28 5, 6, 7 19, 20, 21, 24 8, 9...
  • Page 57 Parts - BW150 ITEM PART NUMBER DESCRIPTION R58000852 BOLT, M12 x 90 5.8 - B R58000772 NUT, M12 5 - B R58000853 PLAIN WASHER R58000854 CHAIN, 10 B R58000855 WHEEL BRACKET R58000856 WHEEL WITH HUB, 400 x 4 R3030168 PLAIN WASHER, 21...

  • Page 58: Vertical Bale Positioning Device

    Parts - BW150 VERTICAL BALE POSITIONING DEVICE 5, 6 8, 9, 10 16, 17, 18 13, 14 11, 12 BW-025 ITEM PART NUMBER DESCRIPTION R58000868 CHASSIS FRAME R58000869 SUSPENSION R58000870 BUMPER R58000871 CRADLE R58000741 R58000872 COTTER PIN, 6 R58000873 SPRING I R58000874 BOLT, M12 x 100 8.8 - B...

  • Page 59: Stretcher Roll Set

    Parts - BW150 STRETCHER ROLL SET BW-021 ITEM PART NUMBER DESCRIPTION R58000015 STRETCHER TUBE R58000810 CONNECTING ROD R58000811 HOLDER I R58000812 HOLDER II...
  • Page 60 Parts - BW150...

  • Page 61: Specifications

    Specifications - BW150 SPECIFICATIONS SPECIFICATIONS ............. . 65 Dimensions .
  • Page 62 Specifications - BW150...

  • Page 63: Specifications

    Specifications - BW150 SPECIFICATIONS Dimensions DESCRIPTION BW150 Overall Transport Length 104 in. (2650 mm) Overall Transport Width 56 in. (1430 mm) Overall Transport Height 65 in. (1660 mm) Performance DESCRIPTION BW150 Weight 992 lb. (450 kg) Hitch Mounting Frame Universal 3-point hitch...

  • Page 64: Hardware Torque Values

    Specifications - BW150 HARDWARE TORQUE VALUES Metric Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only.

  • Page 65: Imperial Chart

    Specifications - BW150 HARDWARE TORQUE VALUES (CONT’D) Imperial Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only.

  • Page 66: Hydraulic Connection Specifications

    Specifications - BW150 HYDRAULIC CONNECTION SPECIFICATIONS Port Seal (O-ring Boss) Fitting O-Ring Fitting (Straight Thread) Figure 15 Lubricate the O-ring before installing the fitting. Loosen Port Seal And O-ring Boss Tightening Torque the jam nut and install the fitting. Tighten the jam nut until the washer is tight against the surface.

  • Page 67: Warranty

    Warranty - BW150 WARRANTY WARRANTY ..............71...
  • Page 68 Warranty - BW150...
  • Page 69 If Farm King determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer’s or distributor’s account.
  • Page 70 Limited Warranty WARRANTY REQUIREMENTS To be covered by warranty, each new product must be registered with Farm King within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Farm King will bill the customer for such components and then credit the replacement invoice for those components later determined to be covered by this limited warranty.

  • Page 71: Alphabetical Index

    Alphabetical Index - BW150 ALPHABETICAL INDEX EQUIPMENT DECALS AND SIGNS ..19 EQUIPMENT IDENTIFICATION ..10 FIRE PREVENTION ....15 GENERAL INFORMATION .
  • Page 72 Alphabetical Index - BW150...
  • Page 74 www.farm-king.com 301 Mountain Street South Morden, Manitoba Canada R6M 1X7 Toll Free: 1-888-FK-80001 E-mail: info@buhler.com www.farm-king.com Equipment shown is subject to change without notice. ©2016 Buhler Trading Inc. Printed in Canada TSX:BUI...

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