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— ABB DRIVES FOR WATER ACQ80-04 standard control program Firmware manual to do...
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Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative. The code below opens an online listing of the manuals applicable to the product:...
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Firmware manual ACQ80-04 drive primary control program Table of contents 1. Introduction to the manual 2. Start-up, control with I/O and ID run 3. Using the control panel 4. Program features 5. Control macros 6. Parameters 7. Additional parameter data 8.
Introduction to the manual 11 Introduction to the manual Contents of this chapter The chapter describes applicability, target audience and purpose of this manual. It also describes the contents of this manual and refers to a list of related manuals for more information.
• Further information (inside of the back cover, page 269) describes how to make product and service inquiries, get information on product training, provide feedback on ABB Drives manuals and find documents on the Internet.
Introduction to the manual 13 Related documents List of related manuals on page (inside of the front cover). Categorization by frame (size) The ACQ80 is manufactured in several frames (frame sizes), which are denoted as RN, where N is an integer. Some information which only concern certain frames are marked with the symbol of the frame (RN).
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14 Introduction to the manual Terms and abbreviations Term/abbreviation Explanation ACS-BP-S Basic control panel, basic operator keypad for communication with the drive. ACS-AP-x Assistant control panel, advanced operator keypad for communication with the drive. The ACQ80 supports types ACS-AP-I, ACS-AP-S and ACS-AP-W. Analog input;...
Start-up, control with I/O and ID run 17 Start-up, control with I/O and ID run Contents of this chapter The chapter describes how to: • perform the start-up • start, stop, change the direction of the motor rotation and adjust the speed of the motor through the I/O interface •...
Make sure the active start command is not switched on (DI1 in factory settings, i.e. ABB standard macro). The drive will start up automatically at power-up if the external run command is switched on and the drive is in remote control mode.
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Start-up, control with I/O and ID run 19 Hints on using the basic control panel Display The control panel display shows the following elements: Control location and related icons: Indicates how the drive is controlled. • Loc: The drive is in local control, that is, controlled 35.6 Hz 35.60 from the control panel.
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Refer to the motor nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor nameplate. Example of a nameplate of an induction (asynchronous) motor: ABB Motors motor M2AA 200 MLA 4 IEC 200 M/L 55 Ins.cl.
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Start-up, control with I/O and ID run 21 Navigate to the Options menu and set the 0.0Hz frequency/speed reference. Use to change the value. Press (OK) to accept the new setting, or press (Back) to go back to the previous view without making changes.
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22 Start-up, control with I/O and ID run Start, stop, and reference values → Complete parameter list If you do not wish to use a macro, navigate to Main menu Parameter group and manually define the settings for start, stop and reference. →...
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Start-up, control with I/O and ID run 23 5 – Backup After the start-up, ABB recommends that you make a backup of the configured parameters. You can restore and back up the data between drive and panel. To backup the settings, navigate to Main menu →...
24 Start-up, control with I/O and ID run Identification (ID) run During Identification (ID) run, the drive identifies the characteristics of the motor for optimum motor control. If the drive is started for the first time in vector control mode and after any parameter is changed in the parameter group 99 Motor data, the drive automatically performs...
Start-up, control with I/O and ID run 25 ID run procedure Pre-check WARNING! The motor will run at up to approximately 50…80% of the nominal speed during the ID run. The motor will rotate in the forward direction. Make sure that it is safe to run the motor before performing the ID run! De-couple the motor from the driven equipment Check that the values of the motor data parameters are equivalent to those on the motor...
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26 Start-up, control with I/O and ID run...
Using the control panel 27 Using the control panel The ACQ80 drive supports both basic and assistant control panels. For more information, see: • ACX-AP-x assistant control panel’s user’s manual (3AUA0000085685 [English]) • ACS-BP-S basic control panel’s user’s manual (3AXD50000032527 [English])
Program features 29 Program features What this chapter contains This chapter describes some of the important functions within the control program, how to use them and how to program them to operate. It also explains the control locations and operating modes. Local control vs.
30 Program features Drive External control (= Programmable logic controller) Local control Embedded fieldbus interface Fieldbus adapter (Fxxx) Control panel or Drive composer PC tool (optional) MOTOR Local control The control commands are given from the control panel keypad or from a PC equipped with Drive composer when the drive is in local control.
Program features 31 Operating modes of the drive The drive can be operated in scalar and vector control mode. The mode is selectable for both Local and Remote control. See parameter 99.04 Motor control mode. Speed control mode Speed control mode is available in both local and external control. It is supported in vector motor control only.
32 Program features Control interfaces Programmable analog inputs The control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V) or current (0/4…20 mA) with parameters in firmwares ISPDA,ISPD2 and ISPD4. Each input can be filtered, inverted and scaled.
Start-Stop control The start-stop control feature allow the users to select the start-stop mode as per the requirement. The ACQ80-04 drive has six start-stop modes as follows: 1. Auto The auto mode can be used to start and stop the pump automatically based on the solar radiation quality.
34 Program features Timed function enables to configure the drive to automatically start and stop the pump at a desired time on any day of a week. The pump start and stop time can be defined in the parameters 79.31 Pump start time 79.32 Pump stop time.
Program features 35 Use of PID output as MTTP speed limit In normal MPPT operation, the maximum pump speed defined in the parameter 79.52 Pump maximum speed is used as the maximum speed limit for MPPT operation. When PID is enabled, the PID output generated by the PID set 1 (40.96) is used as the speed limit instead of the defined maximum pump speed (79.52).
36 Program features pressure based flow feedback. The figure below shows the PQ performance curve of the pump for the flow calculation function. P [kW] or P Q [m /h] or Q Notes: • The flow calculation function cannot be used for invoicing purposes. •...
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Program features 37 The pump cleaning sequence can have several positive and negative direction speed steps in one cleaning sequence. Normal operation Normal operation 83.20 83.20 Time Sequence Parameter Sequence Parameter 83.26 Time to zero-speed 83.25 Time to cleaning speed 83.25 Time to cleaning speed 83.27 Cleaning on time 83.27 Cleaning on time...
38 Program features Cleaning sequence steps 1. The pump system meets the triggering conditions as per the operating mode (83.12) selected. At this condition, normal operation stops and the drive uses the target time defined in parameter 83.26 Time to zero-speed to reach zero speed.
Program features 39 Dry run protection through DI The dry run protection through DI (82.02 = any DI), detects the dry run condition of the pump based on the digital signals received from the sensors. The drive trips on fault D4B0 Running dry whenever •...
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40 Program features The simplified block diagram below illustrates the process PID control. Setpoint Limitation MPPT reference Process Filter Process actual values • • • Tracking In tracking mode, the PID block output is set directly to the value of parameter 40.50 Set 1 tracking ref selection.
Scalar motor control is the default motor control method. In scalar control mode, the drive is controlled with a frequency reference. ABB recommends to activate the scalar motor control mode in the following situations: • If the exact nominal motor values are not available or the drive needs to run different motors after commissioning.
42 Program features IR compensation for scalar motor control IR compensation (also known as Motor voltage voltage boost) is available only when the motor control mode is scalar. When IR compensation IR compensation is activated, the drive gives an extra voltage boost to the motor at low speeds.
Program features 43 -Torque control operates at the same time level as the power switch control. -There is no separate voltage and frequency controlled PWM modulator. - The output stage switching is based on the electromagnetic state of the motor. - The best motor control accuracy is achieved by activating a separate motor.
44 Program features Example 2: If the reference switching frequency is set to 12 kHz and the minimum switching frequency is set to the smallest available value, the drive maintains the highest possible switching frequency to reduce motor noise and only when the drive heats it will decrease the switching frequency.
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Program features 45 After this, when power is applied to the drive, the motor is assumed to be at the estimated temperature. 2. Motor temperature is calculated using the user-adjustable motor thermal time and motor load curve. The load curve should be adjusted in case the ambient temperature exceeds 30%.
46 Program features Settings Parameter group 35 Motor thermal protection (page 120). Programmable protection functions External events (parameters 31.01…31.10) Five different event signals from the process can be connected to selectable inputs to generate trips and warnings for the driven equipment. When the signal is lost, an external event (fault, warning, or a mere log entry) is generated.
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Program features 47 and how the drive should react to these conditions can be set in the parameters 30.17, 30.09, and 30.10 respectively. By default, when the drive reaches the maximum current limit and exceeds the monitor time, a warning message (A8B6) is displayed. Stall function (parameters 31.24…31.28) The drive monitors the stall current limit and its related parameters, and helps to prevent stalling of the motor.
48 Program features Local control loss detection (parameter 49.05) The parameter selects how the drive reacts to a control panel or PC tool communication break. AI supervision (parameters 12.03…12.04) The parameters select how the drive reacts when an analog input signal moves out of the minimum and/or maximum limits specified for the input.
Program features 49 Diagnostics Signal supervision Six signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status activated, and a warning or fault generated. For example, if user wants to monitor DC voltage and generate a warning/fault message if it exceeds certain limit, he/she can select DC Voltage [7] in the parameter 32.07 Supervision 1...
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50 Program features For amplitude logger 2, the user can select a signal to be sampled at 200 ms intervals, and specify a value that corresponds to 100%. The collected samples are sorted into 10 read-only parameters according to their amplitude. •...
Program features 51 Miscellaneous Backup and restore You can make backups of the settings manually to the control panel and can restore backup to the drive, or a new drive that is replacing a faulty drive. You can also make backups and restore on the panel with the Drive composer PC tool.
For better cyber security, it is highly recommended that you set a master pass code to prevent changing of parameter values and/or the loading of firmware and other files. WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cybersecurity disclaimer (page 15).
(page 169). Sine filter support The control program has a setting that enables the use of ABB sine filters (available separately). With a sine filter connected to the output of the drive, bit 1 of 95.15 Special HW settings must be switched on.
Control macros 55 Control macros Contents of this chapter This chapter describes the intended use and operation of the application macros. It also includes the default control connections and list of default parameter values for each macro. The settings and the example referred in this chapter are with respect to the basic control panel.
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56 Control macros The available control macros are: • ABB standard macro • PID macro...
Control macros 57 ABB standard macro ABB standard macro is the default macro. The macro has following features: • 1-wire I/O configuration • Applicable for normal control purpose • One signal DI1, used to start and stop the motor • Uses scalar control by default.
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58 Control macros Default control connections for the ABB standard macro Reference voltage and analog inputs Signal cable shield (screen) Open for configuration 1…10 kohm AGND Analog input circuit, common +10V 10 V DC reference voltage Open for configuration AGND Analog input circuit, common Output frequency, 0…20 mA...
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Control macros 59 Terminal sizes • Frame sizes R0…R8: 0.14…1.5 mm (all terminals) • Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes Current [0(4)…20 mA, R < 500 ohm] or voltage [ 0(2)…10 V, R > 200 kohm] input as selected with parameter 12.15 AI1 unit selection. Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R >...
60 Control macros PID macro The PID macro can be used in applications where drive is always controlled by PID and the process setpoint reference comes from analog input AI1. To enable the macro, navigate to → PID • Main menu Connection macro →...
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Control macros 61 Default control connections for the ABB PID macro Reference voltage and analog inputs and outputs Signal cable shield (screen) External PID reference: 0…10V : see 40.16. 1…10 kohm AGND Analog input circuit, common +10V 10 V DC reference voltage 1) 5) PID feedback: 4...20mA...
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62 Control macros Terminal sizes • Frame sizes R0…R8: 0.14…1.5 mm (all terminals) • Tightening torques: 0.5…0.6 N·m (0.4 lbf·ft) Notes The signal source is powered externally. See the manufacturer’s instructions. To use sensors supplied by the drive aux. voltage output, see chapter Electrical installation, section Connection examples of two-wire and three-wire sensors in the Hardware manual of the drive Ground the outer shield of the cable 360 degrees under the grounding clamp on the...
Parameters 63 Parameters What this chapter contains The chapter describes the parameters, including actual signals of the control program. The ACQ80 parameter list adopts the long and short menu structure. • Short menu shows the common parameter list • Long menu shows the complete parameter list. Both long and short menus are adjusted with parameter 96.02 password.
64 Parameters Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive, or contains status information. Most actual signals are read- only, but some (especially counter-type actual signals) can be reset. (In the following table, shown on the same row as the parameter name) The default value of a parameter...
Parameters 65 Summary of parameter groups Group Contents Page 01 Actual values Basic signals for monitoring the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance.
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66 Parameters Group Contents Page 96 System Language selection; access levels; macro selection; parameter save and restore; control unit reboot; user parameter sets; unit selection. 97 Motor control Switching frequency; slip gain; voltage reserve; flux braking; anti- cogging (signal injection); IR compensation. 98 User motor parameters Motor values supplied by the user that are used in the motor model.
Parameters 67 Parameter listing Name/Value Description Def/FbEq16 01 Actual values Basic signals for monitoring the drive. All parameters in this group are read-only unless otherwise noted. Note: Values of these actual signals are filtered with the filter time defined in group 46 Monitoring/scaling settings.
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68 Parameters Name/Value Description Def/FbEq16 01.14 Output power Shows drive output power. A filter time constant for this signal can be defined by parameter 46.14 Filter time power. -32768.00… Output power. 1 = 1 unit 32767.00 kW 01.15 Output power % of Shows output power in percent of the nominal motor power.
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Parameters 69 Name/Value Description Def/FbEq16 01.51 Previous hour kWh Shows previous hour energy consumption. The value 01.50 Current hour kWh is stored here when its values has been cumulated for 60 minutes. The value is set to the value before the power cycle when the drive is again up and running.
70 Parameters Name/Value Description Def/FbEq16 01.61 Abs motor speed Shows absolute value of parameter 01.01 Motor speed used. - used 0.00… 30000.00 Absolute motor speed in rpm. 1 = 1 rpm 01.62 Abs motor speed % Shows absolute value of parameter 01.03 Motor speed 0.00…...
Parameters 71 Name/Value Description Def/FbEq16 03.09 EFB reference 1 Shows scaled reference 1 received through the embedded 1 = 10 fieldbus interface. -30000.00… Scaled reference 1 received through the embedded fieldbus 1 = 10 30000.00 interface. 03.10 EFB reference 2 Shows scaled reference 2 received through the embedded 1 = 10 fieldbus interface.
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72 Parameters Name/Value Description Def/FbEq16 05.02 Run-time counter Motor run-time counter. The counter runs when the inverter modulates. 0…65535 d Motor run-time counter. 1 = 1 d 05.03 Pump run hours Shows the pump running time in hours. The pump run hours is based on the value in parameter 05.02 Run-time counter and is calculated as, 24 *...
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Parameters 73 Name/Value Description Def/FbEq16 05.22 Diagnostic word 3 Diagnostic word 3. For possible causes and remedies, see 0b0000 chapter Fault tracing. Name Value 0...8 Reserved yes = Main circuit power is on. kWh pulse yes = kWh pulse is active. Reserved.
74 Parameters Name/Value Description Def/FbEq16 05.86 DI delayed status at Displays the DI delayed status (10.02) at which fault 0b0000 fault occurred. For the bit list, see parameter 10.02 DI delayed status. 0b0000...0b1111 DI delayed status at fault. 1 = 1 05.87 Inverter Displays the inverter temperature (05.11) at which fault...
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Parameters 75 Name/Value Description Def/FbEq16 06.11 Main status word Main status word of the drive. 0x0000 For the bit descriptions see page 255. The related control word and state diagram are presented on pages respectively. This parameter is read-only. Name Ready to switch ON Ready run Ready ref...
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76 Parameters Name/Value Description Def/FbEq16 06.17 Drive status word 2 Drive status word 2. 0b0000 This parameter is read-only. Name Description Identification run done 1 = Motor identification (ID) run has been performed Magnetized 1 = The motor has been magnetized Reserved 1 = Torque control mode active Speed control...
Parameters 77 Name/Value Description Def/FbEq16 06.19 Speed control Speed control status word. 0b0000 status word This parameter is read-only. Name Description Zero speed Drive has been running below zero speed limit (30.00 rpm). Forward 1 = Drive is running in forward direction above zero speed limit. Reverse 1 = Drive is running in reverse direction above zero speed limit.
78 Parameters Name/Value Description Def/FbEq16 0.00.0.0...255.255. 255.255 07.06 Loading package Name of the firmware loading package. name 07.07 Loading package Version number of the firmware loading package. 0.00.0.0 version 0.00.0.0...255.255. 255.255 07.11 Cpu usage Microprocessor load in percent. 0…100% Microprocessor load. 1 = 1 10 Standard DI, RO Configuration of digital inputs and relay outputs.
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Parameters 79 Name/Value Description Def/FbEq16 10.04 DI forced data Allows the data value of a forced digital input to be changed 0b0000 from 0 to 1. It is only possible to force an input that has been selected in parameter 10.03 DI force selection.
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80 Parameters Name/Value Description Def/FbEq16 10.24 RO1 source Selects a drive signal to be connected to relay output RO1. Ready run Not energized Output is not energized. Energized Output is energized. Ready run Bit 1 of 06.11 Main status word (see page 75).
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Parameters 81 Name/Value Description Def/FbEq16 PFC2 Not applicable. PFC3 Not applicable. PFC4 Not applicable. Event word 1 Not applicable. User load curve Not applicable. RO/DIO control Maps to corresponding bit in parameter 10.99 RO/DIO control word word. For example, Bit 0 of 10.99 RO/DIO control word controls RO1, Bit 1 of 10.99 RO/DIO control word...
82 Parameters Name/Value Description Def/FbEq16 10.30 RO3 source Selects a drive signal to be connected to relay output RO3. Fault (-1) For the available selections, see parameter 10.24 RO1 source. 10.31 RO3 ON delay Defines the activation delay for relay output RO3. 0.0 s Status of selected source...
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Parameters 83 Name/Value Description Def/FbEq16 Frequency input DI6 is used as a frequency input. 11.38 Freq in 1 actual Shows value of frequency input 1 (via DI6DI5 when it is used value as a frequency input) before scaling. See parameter 11.42 Freq in 1 min.
84 Parameters Name/Value Description Def/FbEq16 12 Standard AI Configuration of standard analog inputs. 12.02 AI force selection The true readings of the analog inputs can be overridden for 0b0000 eg. testing purposes. A forced value parameter is provided for each analog input, and its value is applied whenever the corresponding bit in this parameter is 1.
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Parameters 85 Name/Value Description Def/FbEq16 12.12 AI1 scaled value Shows value of analog input AI1 after scaling. See 50.000 parameters 12.19 AI1 scaled at AI1 min 12.20 AI1 scaled at AI1 max. This parameter is read-only. -32768.000… Scaled value of analog input AI1. 1 = 1 32767.000 12.13...
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86 Parameters Name/Value Description Def/FbEq16 12.18 AI1 max Defines the maximum site value for analog input AI1. 10.000 Set the value actually sent to the drive when the analog signal from plant is wound to its maximum setting. See also parameter 12.19 AI1 scaled at AI1 min.
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Parameters 87 Name/Value Description Def/FbEq16 12.25 AI2 unit selection Selects the unit for readings and settings related to analog input AI2. Note: In firmware ASCL2 and ASCL4), this setting must match the corresponding hardware setting on the drive control unit. chapter Electrical installation, section Switches in the Hardware manual of the drive and the default control connections for the macro in use in chapter Control macros...
88 Parameters Name/Value Description Def/FbEq16 12.101 AI1 percent value Value of analog input AI1 in percent of AI1 scaling (12.18 AI1 100.00 12.17 AI1 min). 0.00…100.00% AI1 value 100 = 1% 12.102 AI2 percent value Value of analog input AI2 in percent of AI2 scaling (12.28 AI2 0.00 12.27 AI2...
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Parameters 89 Name/Value Description Def/FbEq16 Abs output 01.63 Abs output frequency (page 70). frequency Abs motor torque 01.64 Abs motor torque (page 70). Abs output power 01.65 Abs output power (page 70). Abs motor shaft 01.68 Abs motor shaft power (page 70).
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90 Parameters Name/Value Description Def/FbEq16 13.17 AO1 source min Defines the real minimum value of the signal (selected by parameter 13.12 AO1 source) that corresponds to the minimum required AO1 output value (defined by parameter 13.19 AO1 out at AO1 src min).
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Parameters 91 Name/Value Description Def/FbEq16 AO has automatic scaling. Every time the source for the AO is changed, the scaling range is changed accordingly. User given minimum and maximum values override the automatic values. 13.12 AO1 source, 13.17 AO1 source min, 13.18 AO1 source max,...
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92 Parameters Name/Value Description Def/FbEq16 13.21 AO2 actual value Shows value of AO2 in mA. 0.000 This parameter is read-only. 0.000 … 22.000 mA Value of AO2. 1000 = 1 mA 13.22 AO2 source Selects a signal to be connected to analog output AO2. Motor current Alternatively, sets the output to excitation mode to feed a constant current to a temperature sensor.
Parameters 93 Name/Value Description Def/FbEq16 13.28 AO2 source max Defines the real maximum value of the signal (selected by 3.2 A parameter 13.22 AO2 source) that corresponds to the maximum required AO2 output value (defined by parameter 13.30 AO2 out at AO2 src max).
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94 Parameters Name/Value Description Def/FbEq16 Const time The drive pre-magnetizes the motor before start. The pre- magnetizing time is defined by parameter 21.02 Magnetization time. This mode should be selected if constant pre-magnetizing time is required (e.g. if the motor start must be synchronized with the release of a mechanical brake).
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Parameters 95 Name/Value Description Def/FbEq16 Const time The drive pre-magnetizes for 500ms the motor before start. This mode should be selected if constant pre-magnetizing time is required. This setting also guarantees the highest possible break-away torque when the pre-magnetizing time is set long enough.
96 Parameters Name/Value Description Def/FbEq16 21.24 Smooth start Current used in the current vector rotation at low speeds. 50.0% current Increase the smooth start current if the application requires motor shaft swinging needs to be minimized. Note that accurate torque control is not possible in the current vector rotation mode.
Parameters 97 Name/Value Description Def/FbEq16 23.13 Deceleration time 1 Defines the time required for the speed to change from the 20.000 speed defined by parameter 46.01 Speed scaling (not from parameter 30.12 Maximum speed) to zero. If the speed reference decreases slower than the set deceleration rate, the motor speed will follow the reference.
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98 Parameters Name/Value Description Def/FbEq16 25.02 Speed proportional Defines the proportional gain (K ) of the speed controller. Too 5.00 gain high a gain may cause speed oscillation. The figure below shows the speed controller output after an error step when the error remains constant.
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Parameters 99 Name/Value Description Def/FbEq16 25.03 Speed integration Defines the integration time of the speed controller. The 0.50 time integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1. The shorter the integration time, the faster the continuous error value is corrected.
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100 Parameters Name/Value Description Def/FbEq16 25.04 Speed derivation Defines the derivation time of the speed controller. Derivative 0.000 time action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
Parameters 101 Name/Value Description Def/FbEq16 25.53 Torque prop Shows output of the proportional (P) part of the speed reference controller. This parameter is read-only. -30000.0… P-part output of speed controller. See par. 30000.0% 46.03 25.54 Torque integral Shows output of the integral (I) part of the speed controller. reference This parameter is read-only.
102 Parameters Name/Value Description Def/FbEq16 28.73 Freq deceleration Defines the time required for the frequency to change from 20.000 s time 1 the frequency defined by parameter 46.02 Frequency scaling (not from parameter 30.14 Maximum frequency) to zero. Notes: • Applicable only when 79.40 MPPT reference is disabled.
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Parameters 103 Name/Value Description Def/FbEq16 30.02 Torque limit status Shows torque controller limitation status word. 0b0000 This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.19 Minimum torque 1 Maximum torque *1 = Torque is being limited by 30.20 Maximum torque 1...
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104 Parameters Name/Value Description Def/FbEq16 30.13 Minimum frequency Defines the minimum allowed frequency. -300.00 Hz WARNING! This value must not be higher than 30.14 Maximum frequency. WARNING! in frequency control mode only. -500.00…500.00 Minimum frequency. 10 = 1 30.14 Maximum Defines the maximum allowed frequency.
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Parameters 105 Name/Value Description Def/FbEq16 30.36 Speed limit Selects a source that switches between two different Not selected selection predefined adjustable speed limit sets. 0 = minimum speed limit defined by 30.11 and maximum speed limit defined by 30.12 are active 1 = minimum speed limit selected by 30.37 and maximum...
106 Parameters Name/Value Description Def/FbEq16 Digital input DI6 (10.02 DI delayed status, bit 5). Other Source selection (see Terms and abbreviations on page 64). 30.37 Min speed source Defines the source of a minimum speed limit for the drive Minimum when the source is selected by 30.36 Speed limit selection.
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Parameters 107 Name/Value Description Def/FbEq16 Warning The external event generates a warning. 31.05 External event 3 Defines the source of external event 3. See also parameter Inactive source 31.06 External event 3 type. (true) For the selections, see parameter 31.01 External event 1 source.
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108 Parameters Name/Value Description Def/FbEq16 31.12 Autoreset selection Selects faults that are automatically reset. The parameter is a 0x0000 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
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Parameters 109 Name/Value Description Def/FbEq16 Fault The drive trips on fault 3381 Output phase loss. 31.20 Earth fault Selects how the drive reacts when an earth (ground) fault or Fault current unbalance is detected in the motor or the motor cable. No action No action taken.
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110 Parameters Name/Value Description Def/FbEq16 Fault/Event Inputs Indication Running Stopped Fault 5091 Safe torque Event B5A0 Safe torque off Event B5A0 Safe Faults 5091 Safe torque off and fault torque off FA81 FA81 Safe torque off 1 Safe torque off 1 loss loss Event B5A0 Safe...
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Parameters 111 Name/Value Description Def/FbEq16 31.24 Stall function Selects how the drive reacts to a stall condition. Fault A stall condition is defined as follows: • The drive exceeds the stall current limit (31.25 Stall current limit), and • the output frequency is below the level set by parameter 31.27 Stall frequency limit or the motor speed is below the level set by parameter...
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112 Parameters Name/Value Description Def/FbEq16 31.30 Overspeed trip Defines, together with 30.11 Minimum speed 30.12 500.00 rpm margin Maximum speed, the maximum allowed speed of the motor (overspeed protection). If the speed feedback exceeds the speed limit defined by parameter 30.11 30.12 by more than...
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Parameters 113 Name/Value Description Def/FbEq16 31.31 Frequency trip Defines, together with 30.13 Minimum frequency 30.14 15.00 Hz margin Maximum frequency, the maximum allowed frequency of the motor. If the speed (28.01 Frequency ref ramp input) exceeds the frequency limit defined by parameter 30.13 30.14 more than the value of this parameter, the drive trips on...
114 Parameters Name/Value Description Def/FbEq16 32 Supervision Configuration of signal supervision functions 1…6. Six values can be chosen to be monitored; a warning or fault is generated whenever predefined limits are exceeded. See also section Signal supervision (page 49). 32.01 Supervision status Signal supervision status word.
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Parameters 115 Name/Value Description Def/FbEq16 Fault if running If running, the drive trips on fault 80B0 Signal supervision 32.07 Supervision 1 Selects the signal to be monitored by signal supervision Frequency signal function 1. Zero None. Speed 01.01 Motor speed used (page 67).
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116 Parameters Name/Value Description Def/FbEq16 Abs high Action is taken whenever the absolute value of the signal rises above its (absolute) upper limit. Both Action is taken whenever the signal falls below its low limit or rises above its high limit. Abs both Action is taken whenever the absolute value of the signal falls below its (absolute) low limit or rises above its (absolute) high...
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Parameters 117 Name/Value Description Def/FbEq16 Abs both Action is taken whenever the absolute value of the signal falls below its (absolute) low limit or rises above its (absolute) high limit. Hysteresis Action is taken whenever the signal falls below its (hysteresis) low limit or rises above its (hysteresis) high limit.
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118 Parameters Name/Value Description Def/FbEq16 Hysteresis Action is taken whenever the signal falls below its (hysteresis) low limit or rises above its (hysteresis) high limit. 32.36 Supervision 4 Selects whether the drive generates a fault, warning or No action action neither when the value monitored by signal supervision 4 exceeds its limits.
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Parameters 119 Name/Value Description Def/FbEq16 32.46 Supervision 5 Selects whether the drive generates a fault, warning or No action action neither when the value monitored by signal supervision 5 exceeds its limits. Note: This parameter does not affect the status indicated by 32.01 Supervision status.
120 Parameters Name/Value Description Def/FbEq16 32.56 Supervision 6 Selects whether the drive generates a fault, warning or No action action neither when the value monitored by signal supervision 6 exceeds its limits. Note: This parameter does not affect the status indicated by 32.01 Supervision status.
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Parameters 121 Name/Value Description Def/FbEq16 35.03 Measured Shows temperature received through the source defined by temperature 2 parameter 35.21 Temperature 2 source. The unit is selected by parameter 96.16 Unit selection. Note: With a PTC sensor, the value shown is not a valid measurement.
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122 Parameters Name/Value Description Def/FbEq16 1 × Pt100 analog Pt100 sensor connected to a standard analog input selected by parameter 35.14 Temperature 1 AI source and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
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Parameters 123 Name/Value Description Def/FbEq16 Estimated Estimated motor temperature (see parameter 35.01 Motor temperature estimated temperature). The temperature is estimated from an internal drive calculation. It is important to set up the ambient temperature of the motor in 35.50 Motor ambient temperature.
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124 Parameters Name/Value Description Def/FbEq16 35.50 Motor ambient Defines the ambient temperature of the motor for the motor 20 °C or temperature thermal protection model. The unit is selected by parameter 68 °F 96.16 Unit selection. The motor thermal protection model estimates the motor temperature on the basis of parameters 35.50…35.55.
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Parameters 125 Name/Value Description Def/FbEq16 35.53 Break point Defines the motor load curve together with parameters 35.51 45.00 Hz Motor load curve 35.52 Zero speed load. Defines the break point frequency of the load curve ie. the point at which the motor load curve begins to decrease from the value of parameter 35.51 Motor load curve...
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126 Parameters Name/Value Description Def/FbEq16 35.55 Motor thermal time Defines the thermal time constant for use with the motor 256 s const thermal protection model, defined as the time to reach 63% of the nominal motor temperature. See the motor manufacturer's recommendations.
Parameters 127 Name/Value Description Def/FbEq16 36 Load analyzer Peak value and amplitude logger settings. See also section Load analyzer (page 49). 36.01 PVL signal source Selects the signal to be monitored by the peak value logger. Output power The signal is filtered using the filtering time specified by parameter 36.02 PVL filter time.
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128 Parameters Name/Value Description Def/FbEq16 Reset amplitude logger 2. 36.10 PVL peak value Shows the peak value recorded by the peak value logger. 0.00 -32768.00… Peak value. 1 = 1 32767.00 36.11 PVL peak date Shows the date when the peak value was recorded. 01/01/1980 1/1/1980...6/5/2159 Peak occurrence date.
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Parameters 129 Name/Value Description Def/FbEq16 36.26 AL1 60 to 70% Percentage of samples recorded by amplitude logger 1 that 0.00% fall between 60 and 70%. 0.00…100.00% Amplitude logger 1 samples between 60 and 70%. 1 = 1% 36.27 AL1 70 to 80% Percentage of samples recorded by amplitude logger 1 that 0.00% fall between 70 and 80%.
130 Parameters Name/Value Description Def/FbEq16 40 Process PID set 1 Parameter values for process PID control. The drive output can be controlled by the process PID. When the process PID control is enabled, the drive controls the process feedback to the reference value. 40.01 Process PID output Shows output of the process PID controller.
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Parameters 131 Name/Value Description Def/FbEq16 40.07 Process PID Activates/deactivates process PID control. operation mode Note: Process PID control is only available in external control; see section Local control vs. external control (page 29). Process PID control inactive. Process PID control active. On when drive Process PID control is active when the drive is running.
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132 Parameters Name/Value Description Def/FbEq16 Motor Not applicable. potentiometer Freq in scaled 11.39 Freq in 1 scaled value (see page 83). AI1 percent 12.101 AI1 percent value (see page 88) AI2 percent 12.102 AI2 percent value (see page 88) Control panel (ref Panel reference (03.01 Panel reference, see page 70) saved...
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Parameters 133 Name/Value Description Def/FbEq16 40.29 Set 1 setpoint Defines the minimum time it takes for the setpoint to decrease 0.0 s decrease time from 100% to 0%. 0.0…1800.0 s Setpoint decrease time. 1 = 1 40.30 Set 1 setpoint Freezes, or defines a source that can be used to freeze, the Not selected freeze enable...
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134 Parameters Name/Value Description Def/FbEq16 40.33 Set 1 integration Defines the integration time for the process PID controller. 60.0 s time This time needs to be set to the same order of magnitude as the reaction time of the process being controlled, otherwise instability will result.
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Parameters 135 Name/Value Description Def/FbEq16 40.36 Set 1 output min Defines the minimum limit for the process PID controller 0.00 output. Using the minimum and maximum limits, it is possible to restrict the operation range. -100.00...100.00 Minimum limit for process PID controller output. 1 = 1 40.37 Set 1 output max...
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136 Parameters Name/Value Description Def/FbEq16 40.39 Set 1 deadband Defines a deadband around the setpoint. Whenever process range feedback enters the deadband, a delay timer starts. If the feedback remains within the deadband longer than the delay (40.40 Set 1 deadband delay), the PID controller output is frozen.
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Parameters 137 Name/Value Description Def/FbEq16 40.47 Set 1 wake-up Defines the wake-up level as deviation between process 0.00 deviation setpoint and feedback. When the deviation exceeds the value of this parameter, and remains there for the duration of the wake-up delay (40.48 Set 1 wake-up delay), the drive wakes up.
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138 Parameters Name/Value Description Def/FbEq16 40.59 Set 1 decrease Prevention of PID integration term decrease for PID set 1. prevention Decrease prevention not in use. Limiting The PID integration term is not decreased if the minimum value for the PID output is reached. This parameter is valid for the PID set 1.
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Parameters 139 Name/Value Description Def/FbEq16 I/min I/min gal/s gal/s inHg inHg kCFM kCFM inWC inWC gal/m gal/m in wg in wg ftWC ftWC 40.89 Set 1 setpoint Defines the multiplier with the result of parameter 40.16 Set 1 1.00 multiplier setpoint 1 source.
140 Parameters Name/Value Description Def/FbEq16 40.97 Process PID Percentage scaled signal of parameter 40.02 Process PID 0.00 feedback% feedback actual. Correct later. -100.00...100.00% Percentage. 40.98 Process PID Percentage scaled signal of parameter 40.03 Process PID 0.00 setpoint% setpoint actual.Correct later. -100.00...100.00% Percentage.
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FBA A). For example, with a setting of 500, the fieldbus reference range of 0…20000 would correspond to a speed of 500…[99.09] rpm. Note: This parameter is effective only with the ABB Drives communication profile. 0.00 … 30000.00 Speed corresponding to minimum fieldbus reference.
142 Parameters Name/Value Description Def/FbEq16 46.22 At frequency Defines the “at setpoint” limits for frequency control of the 2.00 Hz hysteresis drive. When the absolute difference between frequency reference and actual frequency (01.06 Output frequency) is smaller than 46.22 At frequency hysteresis, the drive is considered to be “at setpoint”.
Parameters 143 Name/Value Description Def/FbEq16 115.2 kbps 115.2 kbit/s. 230.4 kbps 230.4 kbit/s. 49.04 Communication Sets a timeout for control panel (or PC tool) communication. If 10.0 s loss time a communication break lasts longer than the timeout, the action specified by parameter 49.05 Communication loss action is taken.
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144 Parameters Name/Value Description Def/FbEq16 Fault always Drive trips on 7510 FBA A communication. This occurs even though no control is expected from the fieldbus. Warning Drive generates an A7C1 FBA A communication warning. This occurs even though no control is expected from the fieldbus.
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Parameters 145 Name/Value Description Def/FbEq16 Speed The scaling is defined by parameter 99.09 Motor nominal speed. Frequency The scaling is defined by parameter 99.08 Motor nominal frequency. 50.08 FBA A actual 2 type Not applicable 50.09 FBA A SW Selects the source of the fieldbus status word when Not selected transparent source parameter...
146 Parameters Name/Value Description Def/FbEq16 50.18 FBA A actual value Not applicable 51 FBA A settings Fieldbus adapter A configuration. 51.01 FBA A type Shows type of the connected fieldbus adapter module. 0 = Module is not found or is not properly connected, or is disabled by parameter 50.01 FBA A enable.
Parameters 147 Name/Value Description Def/FbEq16 Time out A timeout has occurred in the communication between the adapter and the drive. Configuration error Adapter configuration error: mapping file not found in the file system of the drive, or mapping file upload has failed more than three times.
148 Parameters Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations on page 64). … … … … 52.12 FBA A data in12 See parameter 52.01 FBA A data in1. None 53 FBA A data out Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A.
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Parameters 149 Name/Value Description Def/FbEq16 19.2 kbps 19.2 kbit/s. 38.4 kbps 38.4 kbit/s. 57.6 kbps 57.6 kbit/s. 76.8 kbps 76.8 kbit/s. 115.2 kbps 115.2 kbit/s. 58.05 Parity Selects the type of parity bit and number of stop bits. 8 EVEN 1 Changes to this parameter take effect after the control unit is rebooted or the new settings validated by parameter 58.06...
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150 Parameters Name/Value Description Def/FbEq16 58.07 Communication Shows status of the EFB communication. 0b0000 diagnostics This parameter is read-only. Note that the name is only visible when the error is present (bit value is 1). Name Description Init failed 1 = EFB initialization failed Addr config err 1 = Node address not allowed by protocol Silent mode...
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Parameters 151 Name/Value Description Def/FbEq16 58.12 CRC errors Shows a count of packets with a CRC error received by the drive. An increasing count indicates interference on the bus. Can be reset from the control panel by keeping Reset down for over 3 seconds.
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58.06 Communication control (Refresh settings). ABB Drives ABB Drives control profile (with a 16-bit control word) DCU Profile DCU control profile (with a 16 or 32-bit control word) 58.26 EFB ref1 type...
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Parameters 153 Name/Value Description Def/FbEq16 Speed or frequency Type and scaling is chosen automatically according to the currently active operation mode as follows. Motor control mode Actual 1 type (see par. 99.04) Speed control Speed Frequency control Frequency Transparent No scaling is applied. General Generic reference without a specific unit.
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None. None No mapping, register is always zero. CW 16bit ABB Drives profile: 16-bit ABB drives control word; Profile: lower 16 bits of the DCU control word Ref1 16bit Reference REF1 (16 bits) Ref2 16bit...
Parameters 155 Name/Value Description Def/FbEq16 58.103 Data I/O 3 Defines the address in the drive which the Modbus master Ref2 16bit accesses when it reads from or writes to register address 400003. For the selections, see parameter 58.101 Data I/O 58.104 Data I/O 4 Defines the address in the drive which the Modbus master SW 16bit...
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156 Parameters Name/Value Description Def/FbEq16 Name Description Ext fault2 1= External fault 2. AI1 Supervision 1= Analog input AI1 signal is below the limit Reserved Panel loss 1 = Control panel selected as active control location for drive has stopped communicating. Device Overtemp 1 = Excessive drive IGBT temperature.
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Parameters 157 Name/Value Description Def/FbEq16 Fieldbus A The start and stop commands are taken from fieldbus adapter Embedded fieldbus The start and stop commands are taken from the embedded fieldbus interface. 79.11 Manual input Selects source 1 for the parameter 79.10 Operating mode.
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158 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 64). 79.18 Tank high sensor Selects the source for tank high level sensor enable signal. 0 = Not selected. 1 = Selected. See parameter 79.17 Tank low sensor.
Time. 1 = 1 79.71 Motor factor Caution: Do not change this value without consulting with ABB representative.Chaning the value can affect the motor performance. Defines the factor at which the motor functions the best. 0.1...6.0 Motor factor 100 = 1 80 Flow calculation Actual flow calculation.
160 Parameters Name/Value Description Def/FbEq16 80.21 Pump nominal Defines the nominal speed of pump. This value is used speed for flow calculation (80.01). 0...30000 rpm 1 = 1 Speed. 80.26 Calc low speed Defines the minimum speed/frequency limit below which flow 5.00 is not calculated.
Parameters 161 Name/Value Description Def/FbEq16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5).
162 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 64). 83.16 Cycles in cleaning Defines the number of cycles performed in cleaning program. program For example, 1 cycle = 1 forward + 1 reverse step. 1...65535 Value range 83.20...
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Refer to the hardware manual of the drive. Name Information Reserved ABB Sine filter 1 = An ABB sine filter is connected to the output of the drive. 2…15 Reserved 0b0000…0b1111 Hardware options configuration word. 1 = 1...
164 Parameters Name/Value Description Def/FbEq16 95.20 HW options word 1 Specifies hardware-related options that require differentiated 0b0000 parameter defaults. This parameter is not affected by a parameter restore. Name Value Supply frequency If you change the value of this bit, you have to do a complete reset to 60 Hz the drive after the change.
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Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost. See also section User lock (page 52).
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166 Parameters Name/Value Description Def/FbEq16 96.06 Parameter restore Restores the original settings of the control program, ie. Done parameter default values. Note: This parameter cannot be changed while the drive is running. Done Restoring is completed. Reset motor data Restore all motor rating ID run results to default values Restore defaults Restores all editable parameter values to default values, except...
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Parameters 167 Name/Value Description Def/FbEq16 Save Save in progress. 96.08 Control board boot Changing the value of this parameter to 1 reboots the control No action unit (without requiring a power off/on cycle of the complete drive module). The value reverts to 0 automatically. No action 1 = No action.
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168 Parameters Name/Value Description Def/FbEq16 Save to set 1 Save user parameter set 1. Save to set 2 Save user parameter set 2. Save to set 3 Save user parameter set 3. Save to set 4 Save user parameter set 4. 96.12 User set I/O mode When parameter...
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Parameters 169 Name/Value Description Def/FbEq16 96.16 Unit selection Selects the unit of parameters indicating power, temperature 0b0000 and torque. Name Information Power unit 0 = kW 1 = hp Reserved Temperature 0 = °C unit 1 = °F Reserved Torque unit 0 = Nm (N·m) 1 = lbft (lb·ft) 5…15...
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Note: We recommend you select all the actions and functionalities unless otherwise required by the application. Name Information Disable ABB access 1 = ABB access levels (service, advanced programmer, etc.; see levels 96.03) disabled Freeze parameter 1 = Changing the parameter lock state prevented, ie. pass code...
See section Switching frequency on page 43. Higher switching frequency results in lower acoustic noise- Note: If you have a multimotor system, contact your local ABB representative. 2 kHz 2 kHz 4 kHz 4 kHz...
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172 Parameters Name/Value Description Def/FbEq16 Squared Squared ratio for centrifugal pump and fan applications. With squared U/f ratio the noise level is lower for most operating frequencies. Not recommended for permanent magnet motors. 97.49 Slip gain for scalar Sets gain for slip compensation (in %) while drive is operating in scalar control mode.
Parameters 173 Name/Value Description Def/FbEq16 98 User motor Motor values supplied by the user that are used in the motor model. parameters These parameters are useful for non-standard motors, or to just get more accurate motor control of the motor on site. A better motor model always improves the shaft performance.
174 Parameters Name/Value Description Def/FbEq16 98.09 Rs user SI Defines the stator resistance R of the motor model. 0.00000 ohm 0.00000…100.0000 Stator resistance. 0 ohm 98.10 Rr user SI Defines the rotor resistance R of the motor model. 0.00000 ohm 0.00000…100.0000 Rotor resistance.
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Parameters 175 Name/Value Description Def/FbEq16 Scalar Scalar control. Suitable for most applications, if top performance is not required. Motor identification run is not required. Note: Scalar control must be used in the following situations: • with multimotor systems 1) if the load is not equally shared between the motors, 2) if the motors are of different sizes, or 3) if the motors are going to be changed after the motor identification (ID run)
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176 Parameters Name/Value Description Def/FbEq16 99.10 Motor nominal Defines the nominal motor power. The setting must match the 0.75 kW power value on the rating plate of the motor. If multiple motors are connected to the drive, enter the total power of the motors. The unit is selected by parameter 96.16 Unit selection.
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Parameters 177 Name/Value Description Def/FbEq16 99.13 ID run requested Selects the type of the motor identification routine (ID run) None performed at the next start of the drive. During the ID run, the drive will identify the characteristics of the motor for optimum motor control.
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178 Parameters Name/Value Description Def/FbEq16 Reduced Reduced ID run. This mode should be selected instead of the Normal Advanced ID Run if • mechanical losses are higher than 20% (ie. the motor cannot be de-coupled from the driven equipment), or if •...
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Parameters 179 Name/Value Description Def/FbEq16 Advanced Advanced ID run. Adaptive Adaptive ID run. 99.15 Motor polepairs Calculated number of pole pairs in the motor. calculated 0…1000 Number of pole pairs. 1 = 1 99.16 Motor phase order Switches the rotation direction of motor. This parameter can U V W be used if the motor turns in the wrong direction (for example, because of the wrong phase order in the motor cable), and...
180 Parameters Differences in the default values between 50 Hz and 60 Hz supply frequency settings Parameter 95.20 HW options word 1 bit 0 Supply frequency 60 Hz changes the drive parameter default values according to the supply frequency, 50 Hz or 60 Hz. The bit is set according to the market before the drive is delivered.
Additional parameter data 181 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data such as their ranges and 32-bit fieldbus scaling. For parameter descriptions, see chapter Parameters (page 63). The ACQ80 parameter list adopts the long and short menu structure. •...
182 Additional parameter data Term Definition Binary src Binary source: the value of the parameter can be taken from a specific bit in another parameter value (“Other”). Sometimes the value can be fixed to 0 (false) or 1 (true). In addition, the parameter may offer other pre-selected settings.
Additional parameter data 183 Parameter groups 1…9 Name Type Range Unit FbEq32 01 Actual values 01.01 Motor speed used Real -30000.00…30000.00 100 = 1 rpm 01.02 Motor speed estimated Real -30000.00…30000.00 100 = 1 rpm 01.03 Motor speed % Real -1000.00…1000.00 100 = 1% 01.06 Output frequency...
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184 Additional parameter data Name Type Range Unit FbEq32 04.12 2nd latest fault Data 0x0000...0xffff 1 = 1 04.13 3rd latest fault Data 0x0000...0xffff 1 = 1 04.16 Latest warning Data 0x0000...0xffff 1 = 1 04.17 2nd latest warning Data 0x0000...0xffff 1 = 1 04.18 3rd latest warning...
Additional parameter data 185 Parameter groups 10…99 Name Type Range Unit FbEq32 10 Standard DI, RO 10.02 DI delayed status 0b0000...0b1111 1 = 1 10.03 DI force selection 0b0000...0b1111 1 = 1 10.04 DI forced data 0b0000...0b1111 1 = 1 10.21 RO status 0b0000...0b1111 1 = 1...
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186 Additional parameter data Name Type Range Unit FbEq32 13.12 AO1 source Analog 1 = 1 13.13 AO1 forced value Real 0.000…22.000 or 1000 = 1 mA 0.000…11000 V 13.15 AO1 unit selection List 2, 10 1 = 1 13.16 AO1 filter time Real 0.000…30.000 1000 = 1 s...
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Additional parameter data 187 Name Type Range Unit FbEq32 30.02 Torque limit status 0b0000…0b1111 1 = 1 30.09 Cur Lim Monitor Time Real 0.00...120.00 30.10 Current Limit Actions List 0...2 30.11 Minimum speed Real -30000.00…30000.00 100 = 1 rpm 30.12 Maximum speed Real -30000.00…30000.00 100 = 1 rpm...
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188 Additional parameter data Name Type Range Unit FbEq32 32.16 Supervision 2 action List 0…3 1 = 1 32.17 Supervision 2 signal Analog 1 = 1 32.18 Supervision 2 filter time Real 0.000…30.000 1000 = 1 s 32.19 Supervision 2 low Real -21474836.00…...
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Additional parameter data 189 Name Type Range Unit FbEq32 35.13 Temperature 1 warning limit Real -60…5000 °C or °C, °F 1 = 1 unit -76…9032 °F 35.14 Temperature 1 AI source Analog 1 = 1 35.21 Temperature 2 source List 0…2, 5…78, 11…16, 19 1 = 1 35.22 Temperature 2 fault limit...
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190 Additional parameter data Name Type Range Unit FbEq32 40 Process PID set 1 -200000.00...200000.00 40.01 Process PID output actual Real 100 = 1 PID customer unit -200000.00...200000.00 40.02 Process PID feedback actual Real 100 = 1 PID customer customer unit units -200000.00...200000.00 40.03 Process PID setpoint actual...
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Additional parameter data 191 Name Type Range Unit FbEq32 -200000.00...200000.00 40.62 PID internal setpoint actual Real 100 = 1 PID customer customer unit units 40.79 Set 1 units List 0...31 Depends selection -200000.00...200000.00 40.89 Set 1 setpoint multiplier Real -200000.00...200000.00 40.90 Set 1 feedback multiplier Real 100 = 1...
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192 Additional parameter data Name Type Range Unit FbEq32 50.15 FBA A reference 2 Real Not applicable 50.16 FBA A status word Data 0.0.0.0.0...FF.FF.FF.FF 1 = 1 50.17 FBA A actual value 1 Real -2147483648… 1 = 1 2147483647 50.18 FBA A actual value 2 Real Not applicable 51 FBA A settings...
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Additional parameter data 193 Name Type Range Unit FbEq32 58.102 Data I/O 2 Analog 1 = 1 58.103 Data I/O 3 Analog 1 = 1 58.104 Data I/O 4 Analog 1 = 1 58.105 Data I/O 5 Analog 1 = 1 58.106 Data I/O 6 Analog 1 = 1...
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194 Additional parameter data Name Type Range Unit FbEq32 1.0...300.0 82.47 Dry run trip monitor time Real 10 = 1 1.0...18000.0 82.48 Dry run reset time Real 10 = 1 83 Pump cleaning 1...4 83.01 Pump cleaning status List 1 = 1 0...100 83.02 Pump cleaning progress Real...
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Additional parameter data 195 Name Type Range Unit FbEq32 98.06 Ld user Real 0.00000…10.00000 p.u. 100000 = 1 p.u. 98.07 Lq user Real 0.00000…10.00000 p.u. 100000 = 1 p.u. 98.08 PM flux user Real 0.00000…2.00000 p.u. 100000 = 1 p.u. 98.09 Rs user SI Real 0.00000…100.00000...
The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, contact an ABB service representative. If you have a possibility to use the Drive composer PC tool, send the Support package created by the Drive composer to the ABB service representative.
198 Fault tracing Faults latch inside the drive and cause the drive to trip, and the motor stops. After the cause of a fault has been removed, the fault can be reset from a selectable source (parameter 31.11 Fault reset selection) such as the control panel, Drive composer PC tool, the digital inputs of the drive, or fieldbus.
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Fault tracing 199 For previously occurred faults, see • Menu - Diagnostics Fault history • parameters in group 04 Warnings and faults (page 71). The event log can also be accessed (and reset) using the Drive composer PC tool. See Drive composer PC tool user’s manual (3AUA0000094606 [English]).
Checking the insulation of the assembly in the Hardware manual of the drive. If an earth fault is found, fix or change the motor cable and/or motor. If no earth fault can be detected, contact your local ABB representative.
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Check the supply voltage. stopped). If the problem persists, contact your local A3AA DC not charged The voltage of the intermediate ABB representative. DC circuit has not yet risen to operating level. A490 Incorrect temperature Sensor type mismatch Check the settings of temperature source...
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202 Fault tracing Warning / Aux. code (aux code visible only Code Cause What to do on assistant control (hex) panel and drive composer) A4A1 IGBT overtemperature Estimated drive IGBT Check ambient conditions. temperature is excessive. Check air flow and fan operation. Check heatsink fins for dust pick-up.
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(page 109). Check the value of parameter 95.04 Control board supply. A5EA Measurement circuit Problem with internal Contact your local ABB representative. temperature temperature measurement of the drive. A5EB PU board powerfail Power unit power supply Contact your local ABB representative.
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204 Fault tracing Warning / Aux. code (aux code visible only Code Cause What to do on assistant control (hex) panel and drive composer) 1 Slip frequency is too small. Check the settings of the motor configuration parameters in groups 98 2 Synchronous and nominal and 99.
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Fault tracing 205 Warning / Aux. code (aux code visible only Code Cause What to do on assistant control (hex) panel and drive composer) A783 Motor overload Motor current is too high. Check for overloaded motor Adjust the parameters used for the motor overload function.
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206 Fault tracing Warning / Aux. code (aux code visible only Code Cause What to do on assistant control (hex) panel and drive composer) 0001 Relay output 1 Change the control board or stop using relay output 1. 0002 Relay output 2 Change the control board or stop using relay output 2.
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Fault tracing 207 Warning / Aux. code (aux code visible only Code Cause What to do on assistant control (hex) panel and drive composer) A981 External warning 1 Fault in external device 1. Check the external device. (Editable message text) Check setting of parameter 31.01 Programmable warning:...
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208 Fault tracing Warning / Aux. code (aux code visible only Code Cause What to do on assistant control (hex) panel and drive composer) AFF6 Identification run Motor ID run will occur at next Informative warning. start. B5F6 Identification run Motor ID run completed Informative warning.
Check for an earth fault in motor or motor cables by measuring the insulation resistances of motor and motor cable. Try running the motor in scalar control mode if allowed. (See parameter 99.04 Motor control mode.) If no earth fault can be detected, contact your local ABB representative.
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Measure insulation resistances of motor cables and motor. Contact your local ABB representative. 3130 Input phase loss Intermediate circuit DC voltage Check input power line fuses. is oscillating due to missing Programmable fault: 31.21...
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Fault tracing 211 Fault / Aux. code (aux Code code visible only on Cause What to do (hex) assistant control panel and drive composer) 4110 Control board Control board temperature is Check proper cooling of the drive. temperature too high. Check the auxiliary cooling fan.
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0001 Auxiliary fan 1 broken. 0002 Auxiliary fan 2 broken. 5090 STO hardware failure STO hardware diagnostics has Contact your local ABB representative for detected hardware failure. hardware replacement. 5091 Safe torque off Safe torque off function is Check safety circuit connections. For active, ie.
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What to do (hex) assistant control panel and drive composer) 5696 PU state feedback State feedback from output Contact your local ABB representative. phases does not match control signals. 5697 Charging feedback Charging feedback signal Check the feedback signal coming from missing.
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EIA-485/X5 terminals 29, 30 and 31 on the control unit. 6682 EFB config file Embedded fieldbus (EFB) Contact your local ABB representative. configuration file could not be read. 6683 EFB invalid Embedded fieldbus (EFB) Check the settings in parameter group...
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Fault reserved for the EFB Check the documentation of the protocol. protocol application. 6882 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB overflow representative if the fault persists. 6885 Text file overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists.
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95.01 Supply voltage. Other - Contact your local ABB representative, quoting the auxiliary code. 7510 FBA A communication Cyclical communication Check status of fieldbus communication. between drive and fieldbus See user documentation of fieldbus Programmable fault: 50.02...
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Fault tracing 217 Fault / Aux. code (aux Code code visible only on Cause What to do (hex) assistant control panel and drive composer) 80B2 Signal supervision 3 Fault generated by the signal Check the source of the fault (parameter supervision function 3.
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Limits. Make sure that the maximum torque limit in force is greater than 100%. 0004 Current measurement Contact your local ABB representative. calibration did not finish within reasonable time 0005…0008 Internal error. Contact your local ABB representative. 0009 (Asynchronous motors only) Contact your local ABB representative.
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What to do (hex) assistant control panel and drive composer) 000A (Asynchronous motors only) Contact your local ABB representative. Deceleration did not finish within reasonable time. 000B (Asynchronous motors only) Contact your local ABB representative. Speed dropped to zero during ID run.
Fieldbus control through the embedded fieldbus interface (EFB) 221 Fieldbus control through the embedded fieldbus interface (EFB) What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbus interface. System overview The drive can be connected to an external control system through a communication link using either a fieldbus adapter or the embedded fieldbus interface.
222 Fieldbus control through the embedded fieldbus interface (EFB) Connecting the fieldbus to the drive Connect the fieldbus to terminal slot, which is attached on the control unit of the drive. The connection diagram is shown below. Fieldbus controller Termination ON Fieldbus Data flow Control Word (CW)
58.17 Transmit delay 0 ms (default) Defines a response delay for the drive. 58.25 Control profile ABB Drives Selects the control profile used by the drive. (default) See section Basics of the embedded fieldbus interface (page 226). 58.26 EFB ref1 type Not applicable.
224 Fieldbus control through the embedded fieldbus interface (EFB) Setting for Parameter Function/Information fieldbus control 58.33 Addressing Mode 0 (default) Defines the mapping between parameters mode and holding registers in the 400001…465536 (100…65535) Modbus register range. 58.34 Word order LO-HI (default) [1] Defines the order of the data words in the Modbus message frame.
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Fieldbus control through the embedded fieldbus interface (EFB) 225 Setting for Parameter Function/Information fieldbus control SYSTEM CONTROL INPUTS 96.07 Parameter save Save (reverts to Saves parameter value changes (including manually Done) those made through fieldbus control) to permanent memory.
226 Fieldbus control through the embedded fieldbus interface (EFB) Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with a transparent control profile). The diagram below illustrates the operation of the embedded fieldbus interface. The signals transferred in the cyclic communication are explained further below the diagram.
Fieldbus control through the embedded fieldbus interface (EFB) 227 between external control locations 1/2, or fault reset). The drive switches between its states according to the bit-coded instructions of the CW. The fieldbus CW is either written to the drive as it is or the data is converted. See section About the control profiles (page 229).
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228 Fieldbus control through the embedded fieldbus interface (EFB) Modern Modbus master devices typically provide a means to access the full range of 65536 Modbus holding registers. One of these methods is to use 6-digit decimal addresses from 400001 to 465536. This manual uses 6-digit decimal addressing to represent Modbus holding register addresses.
• Profile. For the ABB Drives profile, the embedded fieldbus interface of the drive converts the fieldbus data to and from the native data used in the drive. The DCU Profile involves no data conversion or scaling. The figure below illustrates the effect of the profile selection.
Control Word for the ABB Drives profile The table below shows the contents of the fieldbus Control Word for the ABB Drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. The upper case boldface text refers to the states shown State transition diagram for the ABB Drives profile on page 237.
Fieldbus control through the embedded fieldbus interface (EFB) 231 Name Value STATE/Description JOGGING_1 Request running at Jogging 1 speed. Note: This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters. Continue normal operation.
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232 Fieldbus control through the embedded fieldbus interface (EFB) Name Value State/Description REVERSE Reverse direction of motor rotation. See in the table below how this bit and sign of the reference effect the direction of the motor direction. Sign of the reference Positive (+) Negative (-) Bit REVERSE = 0...
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Fieldbus control through the embedded fieldbus interface (EFB) 233 Name Value State/Description Reserved FB_LOCAL_CTL Local mode for control from the fieldbus is requested. Steal control from the active source. (no op) FB_LOCAL_REF Local mode for reference from the fieldbus is requested. Steal reference from the active source.
Status Word for the ABB Drives profile The table below shows the fieldbus Status Word for the ABB Drives control profile. The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus. The upper case boldface text refers to the states shown in...
Fieldbus control through the embedded fieldbus interface (EFB) 235 Status Word for the DCU Profile The embedded fieldbus interface writes the drive Status Word bits 0 to 15 to the fieldbus Status Word as is. Bits 16 to 32 of the drive Status Word are not in use. Name Value State/Description...
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236 Fieldbus control through the embedded fieldbus interface (EFB) Name Value State/Description ALARM Warning/Alarm is active. No warning/alarm. Reserved Reserved for Not yet implemented. DIRECTION_LO Reserved Reserved Reserved USER_0 Status bits that can be combined with drive logic for application-specific functionality. USER_1 USER_2 USER_3...
The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile and the drive is configured to follow the commands of the control word from the embedded fieldbus interface. The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words.
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238 Fieldbus control through the embedded fieldbus interface (EFB) SWITCH-ON ABB Drives profile MAINS OFF INHIBITED (SW Bit6=1) Power ON (CW Bit0=0) NOT READY TO CW = Control Word SWITCH ON (SW Bit0=0) A B C D SW = Status Word...
Actual values for the ABB Drives profile and DCU Profile The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer.
DCU Profile The table below shows the default Modbus holding register addresses for the drive data with the ABB Drives profile. This profile provides a converted 16-bit access to the drive data. Note: Only the 16 least significant bits of the drive’s 32-bit Control and Status Words can be accessed.
Fieldbus control through the embedded fieldbus interface (EFB) 241 Modbus function codes The table below shows the Modbus function codes supported by the embedded fieldbus interface. Code Function name Description Read Coils Reads the 0/1 status of coils (0X references). Read Discrete Inputs Reads the 0/1 status of discrete inputs (1X references).
(stream access) • 04h: Request to get one specific identification object (individual access) Supported Object IDs: • 00h: Vendor Name (“ABB”) • 01h: Product Code (for example, “ASCLx or ASCDx”) • 02h: Major Minor Revision (combination of contents of parameters 07.05 Firmware version...
Coils are 1-bit read/write values. Control Word bits are exposed with this data type. The table below summarizes the Modbus coils (0xxxx reference set). Note that the references are 1-based index which match the address transmitted on the wire. Reference ABB Drives profile DCU Profile 000001...
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244 Fieldbus control through the embedded fieldbus interface (EFB) Reference ABB Drives profile DCU Profile 000033 Control for relay output RO1 Control for relay output RO1 (parameter 10.99 RO/DIO control (parameter 10.99 RO/DIO control word, bit 0) word, bit 0)
Discrete inputs are 1-bit read-only values. Status Word bits are exposed with this data type. The table below summarizes the Modbus discrete inputs (1xxxx reference set). Note that the references are 1-based index which match the address transmitted on the wire. Reference ABB Drives profile DCU Profile 100001 RDY_ON...
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246 Fieldbus control through the embedded fieldbus interface (EFB) Reference ABB Drives profile DCU Profile 100033 Delayed status of digital input Delayed status of digital input DI1 (parameter 10.02 DI DI1 (parameter 10.02 DI delayed status, bit 0) delayed status, bit 0)
Fieldbus control through the embedded fieldbus interface (EFB) 247 Error code registers (holding registers 400090…400100) These registers contain information about the last query. The error register is cleared when a query has finished successfully. Reference Name Description 400090 Reset Error Registers 1 = Reset internal error registers (91…95).
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248 Fieldbus control through the embedded fieldbus interface (EFB)
Fieldbus control through a fieldbus adapter 249 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module. The fieldbus control interface of the drive is described first, followed by a configuration example.
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250 Fieldbus control through a fieldbus adapter Notes: • The text and examples in this chapter describe the configuration of one fieldbus adapter (FBA A) by parameters 50.01…50.18 and parameter groups 51 FBA A settings…53 FBA A data out. • The AC 500 PLC has a free version library called PS553 drives which helps user to communicate and control between PLC and drives easily.
Fieldbus control through a fieldbus adapter 251 Basics of the fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16- or 32-bit input and output data words. The drive is able to support a maximum of 12 data words (16 bits) in each direction.
252 Fieldbus control through a fieldbus adapter Control word and Status word The Control word is the principal means for controlling the drive from a fieldbus system. It is sent by the fieldbus master station to the drive through the adapter module.
Fieldbus control through a fieldbus adapter 253 Scaling of actual values The actual values are scaled as defined by parameters 46.03 and 46.04; which scaling is in use depends on the setting of parameters 50.07 FBA A actual 1 type 50.08 FBA A actual 2 type (see page 145).
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254 Fieldbus control through a fieldbus adapter Name Value STATE/Description Ramp hold ramp function. Proceed to RAMP FUNCTION GENERATOR: ACCELERATOR D. Halt ramping (Ramp Function Generator output held). Ramp in zero Normal operation. Proceed to OPERATING. Note: This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters.
Fieldbus control through a fieldbus adapter 255 Contents of the fieldbus Status word The upper case boldface text refers to the states shown in the state diagram (page 256). Name Value STATE/Description Ready to switch READY TO SWITCH ON. NOT READY TO SWITCH ON.
256 Fieldbus control through a fieldbus adapter The state diagram SWITCH-ON from any state MAINS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 A B C D CW b7=1 CW=xxxx x1xx xxxx x110 CW b3=0 READY TO...
Fieldbus control through a fieldbus adapter 257 Setting up the drive for fieldbus control 1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the User’s manual of the module. 2. Power up the drive. 3.
258 Fieldbus control through a fieldbus adapter Parameter setting example: FPBA (PROFIBUS) This example shows how to configure a basic speed control application that uses the PROFIdrive communication profile with PPO Type 2. The start/stop commands are according to the PROFIdrive profile and speed control mode. Direction PZD1 PZD2...
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Fieldbus control through a fieldbus adapter 259 Drive parameter Setting for ACS 560 Description drives 79.10 Operating mode Fieldbus A Selects fieldbus adapter A as the source of the start and stop commands Read-only or automatically detected/set Example The start sequence for the parameter example above is given below. Control word: •...
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260 Fieldbus control through a fieldbus adapter...
Drive composer tool. Drive composer overview Drive composer is a 32-bit PC tool used for commissioning and maintaining ABB common architecture drives.The drive composer can be connected to a drive that has assistant panel or a dummy panel. The full version is called Drive composer pro and the free version is called Drive composer entry.
262 Parameterization with drive composer You can perform following actions with Drive composer: • View and adjust drive parameters. • Control a drive: start, stop, direction, speed/torque/frequency reference. • Monitor the operation and status of a drive. • Monitor signals in numerical and graphical (trending) format. •...
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Parameterization with drive composer 263 Connection Diagram (with assistant panel) USB cable Computer with Drive composer Drive with Assistant control panel Drive composer For more information, see Drive composer start-up and maintenance PC tool user’s manual (3AUA0000094606[English]).
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264 Parameterization with drive composer...
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Automation builder drive manager Automation builder drive manager is a software tool that enables you to configure ABB drives connected to the PLC through PROFIBUS or PROFINET. You can perform the following actions with the Automation builder drive manager: • Monitor the drive status: running, stopped, external control locations EXT1/EXT2 and motor running direction.
266 Parameterization with automation builder drive manager settings in offline and online mode. You can also download the parameter values which have differences in offline and online settings. • Export the drive parameters from Drive Manager to the respective standalone drive tool parameter file formats (dsp, mdwp, dcparamsbak).
Parameterization with automation builder drive manager 267 Parameter view with drive manager For more information on automation builder application download, purchase see http://new.abb.com/plc/automationbuilder/platform/software. The information about configuring automation builder with drive and other details are available in the online help of the application.
268 Parameterization with automation builder drive manager...
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Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.