Page 1 INSTALLATION INSTRUCTIONS AC500 Product Family...
Page 2: Table Of Contents
Table of contents — Table of contents AC522................................9 1.1 Assembly..............................10 1.2 Disassembly............................11 1.3 Dimensions.............................. 11 1.4 Connection.............................. 12 1.4.1 Process Supply Voltage......................13 1.4.2 Inputs/Outputs.......................... 13 1.5 Cleaning..............................14 1.6 Certification............................. 14 1.7 Recycling..............................14 AI523................................15 2.1 Assembly..............................
Page 3 Table of contents 5.5 Cleaning..............................45 5.6 Certification............................. 45 5.7 Recycling..............................45 AX521................................46 6.1 Assembly..............................49 6.2 Disassembly............................50 6.3 Dimensions.............................. 50 6.4 Connection.............................. 51 6.4.1 Process Supply Voltage......................52 6.4.2 Inputs............................52 6.4.3 Outputs............................. 52 6.5 Cleaning..............................53 6.6 Certification.............................
Page 4 Table of contents 10.3 Dimensions............................83 10.4 Connection............................84 10.4.1 Process Supply Voltage......................85 10.4.2 Inputs/Outputs........................85 10.5 Cleaning..............................86 10.6 Certification............................86 10.7 Recycling............................... 86 CI5x1................................87 11.1 Assembly............................... 91 11.2 Disassembly............................92 11.3 Dimensions............................92 11.4 Connection............................93 11.4.1 Process Supply Voltage......................
Page 5 Table of contents 15.4.1 Process Supply Voltage....................... 124 15.4.2 Inputs/Outputs........................124 15.5 Cleaning.............................. 125 15.6 Certification............................125 15.7 Recycling............................. 126 DA502................................127 16.1 Assembly............................. 128 16.2 Disassembly............................129 16.3 Dimensions............................129 16.4 Connection............................130 16.4.1 Process Supply Voltage....................... 131 16.4.2 Inputs/Outputs........................
Page 6 Table of contents 20.4.1 Process Supply Voltage....................... 163 20.4.2 Inputs........................... 163 20.5 Cleaning.............................. 163 20.6 Certification............................164 20.7 Recycling............................. 164 DI581-S................................. 165 21.1 Assembly............................. 166 21.2 Disassembly............................167 21.3 Dimensions............................167 21.4 Connection............................168 21.4.1 Process Supply Voltage....................... 169 21.4.2 Inputs...........................
Page 7 Table of contents 25.4 Connection............................200 25.4.1 Process Supply Voltage....................... 201 25.4.2 Inputs........................... 201 25.4.3 Outputs..........................201 25.5 Cleaning.............................. 202 25.6 Certification............................202 25.7 Recycling............................. 202 DX581-S................................ 203 26.1 Assembly............................. 204 26.2 Disassembly............................205 26.3 Dimensions............................205 26.4 Connection............................206 26.4.1 Process Supply Voltage.......................
Page 8 Table of contents 30.4 Connection............................232 30.5 Cleaning.............................. 232 30.6 Certification............................233 30.7 Recycling............................. 233 TB56xx-2ETH............................... 234 31.1 Assembly............................. 235 31.2 Disassembly............................235 31.3 Assembly with Screws......................... 236 31.4 Dimensions............................236 31.5 Connection............................237 31.5.1 CAN Interface........................237 31.5.2 Power Supply........................238 31.5.3 Serial Interface COM1......................
Page 9: Ac522
AC522 — 1 AC522 ● AC522 CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g. EN 60204-1. –...
Page 10: Assembly
AC522 Assembly 1.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 11: Disassembly
AC522 Dimensions 1.2 Disassembly 1.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 12: Connection
AC522 Connection 1.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states C0 - C7 1 green LED to display the state of the process supply voltage UP 1 red LED to display errors Label Terminal unit TU515/TU516 All I/O channels (digital and analog) are protected against reverse polarity,...
Page 13: Process Supply Voltage
AC522 Connection > Inputs/Outputs 1.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 1.4.2 Inputs/Outputs Examples Fig. 1: Example for connection input 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 14: Cleaning
AC522 Recycling Fig. 2: Example for connection output 1.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 1.6 Certification 1.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 15: Ai523
AI523 — 2 AI523 ● AI523 ● AI523-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 16 AI523 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 17 AI523 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 18: Assembly
AI523 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 2.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 19: Disassembly
AI523 Dimensions 2.2 Disassembly 2.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 20: Connection
AI523 Connection 2.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the analog inputs (I0 - I15) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit...
Page 21: Process Supply Voltage
AI523 Connection > Inputs 2.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 2.4.2 Inputs Example Fig. 3: Example for connection input 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 22: Cleaning
AI523 Recycling 2.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 2.6 Certification 2.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 23: Ai531
AI531 — 3 AI531 ● AI531 ● AI531-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 24 AI531 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 25 AI531 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 26: Assembly
AI531 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 3.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 27: Disassembly
AI531 Dimensions 3.2 Disassembly 3.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 28: Connection
AI531 Connection 3.4 Connection I/O bus Allocation between terminal number and signal name 4 yellow LEDs to display the states at the inputs (I0 - I3) 4 yellow LEDs to display the states at the inputs (I4 - I7) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit...
Page 29: Process Supply Voltage
AI531 Connection > Inputs 3.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 3.4.2 Inputs 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 30: Cleaning
AI531 Certification Example Fig. 4: Example for connection input 3.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 3.6 Certification 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 31: Recycling
AI531 Recycling 3.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 32: Ai581-S
AI581-S — 4 AI581-S ● AI581-S ● AI581-S-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 33: Assembly
AI581-S Assembly 4.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 34: Disassembly
AI581-S Dimensions 4.2 Disassembly 4.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 35: Connection
AI581-S Connection 4.4 Connection I/O bus System LED Allocation between terminal number and signal name 4 yellow/red LEDs to display the signal states of the analog inputs 2 rotary switches for setting the PROFIsafe address 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit TU582-S(-XC)
Page 36: Process Supply Voltage
AI581-S Connection > Inputs 4.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 4.4.2 Inputs Example Fig. 5: Example for connection input AC500-S Safety User Manual For a detailed description of the electrical connection of the module, please refer to the "AC500-S Safety User Manual".
Page 37: Cleaning
AI581-S Recycling 4.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 4.6 Certification 4.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 38: Ao523
AO523 — 5 AO523 ● AO523 ● AO523-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 39 AO523 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 40 AO523 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 41: Assembly
AO523 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 5.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 42: Disassembly
AO523 Dimensions 5.2 Disassembly 5.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 43: Connection
AO523 Connection 5.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the analog outputs (O0 - O15) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label Terminal unit...
Page 44: Process Supply Voltage
AO523 Connection > Outputs 5.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 5.4.2 Outputs Example Fig. 6: Example for connection output 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 45: Cleaning
AO523 Recycling 5.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 5.6 Certification 5.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 46: Ax521
AX521 — 6 AX521 ● AX521 ● AX521-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 47 AX521 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 48 AX521 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 49: Assembly
AX521 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 6.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 50: Disassembly
AX521 Dimensions 6.2 Disassembly 6.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 51: Connection
AX521 Connection 6.4 Connection I/O bus Allocation between terminal number and signal name 4 yellow LEDs to display the signal states at the analog inputs (I0 - I3) 4 yellow LEDs to display the signal states at the analog outputs (O0 - O3) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...
Page 52: Process Supply Voltage
AX521 Connection > Outputs 6.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 6.4.2 Inputs Example Fig. 7: Example for connection input 6.4.3 Outputs 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 53: Cleaning
AX521 Recycling Example Fig. 8: Example for connection output 6.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 6.6 Certification 6.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 54: Ax522
AX522 — 7 AX522 ● AX522 ● AX522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 55 AX522 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 56 AX522 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 57: Assembly
AX522 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 7.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 58: Disassembly
AX522 Dimensions 7.2 Disassembly 7.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 59: Connection
AX522 Connection 7.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the analog inputs (I0 - I7) 8 yellow LEDs to display the signal states at the analog outputs (O0 - O7) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...
Page 60: Process Supply Voltage
AX522 Connection > Outputs 7.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 7.4.2 Inputs Example Fig. 9: Example for connection input 7.4.3 Outputs 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 61: Cleaning
AX522 Recycling Example Fig. 10: Example for connection output 7.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 7.6 Certification 7.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 62: Cd522
CD522 — 8 CD522 ● CD522 ● CD522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 63: Assembly
CD522 Assembly 8.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 64: Disassembly
CD522 Dimensions 8.2 Disassembly 8.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 65: Connection
CD522 Connection 8.4 Connection I/O bus Allocation between terminal number and signal name 3 yellow LEDs to display the signal states of the encoder 0 input 3 yellow LEDs to display the signal states of the encoder 1 input 2 green LEDs to display the 5-V-power-supply states 2 yellow LEDs to display the signal state of the digital input I3 and I11 8 yellow LEDs to display the input/output signal states 2 yellow LEDs to display the signal states of the PWM/pulse outputs...
Page 66: Process Supply Voltage
CD522 Connection > Inputs 8.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 8.4.2 Inputs Example Example for connection input Ix 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 67: Inputs/Outputs
CD522 Connection > Outputs 8.4.3 Inputs/Outputs Example Example for connection as an input Example for connection as an output 8.4.4 Outputs Push-pull outputs 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 68: Cleaning
CD522 Certification Example Example for connection as output with UP reference Example for connection as output with ZP reference Examples for connection encoder/sensors, see description CD522. 8.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 8.6 Certification 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 69: Recycling
CD522 Recycling 8.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 70: Ci541-Dp
CI541-DP — 9 CI541-DP ● CI541-DP ● CI541-DP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 71 CI541-DP WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 72 CI541-DP NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 73: Assembly
CI541-DP Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 9.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 74: Disassembly
CI541-DP Dimensions 9.2 Disassembly 9.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 75: Connection
CI541-DP Connection 9.4 Connection I/O bus Allocation between terminal number and signal name 6 yellow LEDs to display the signal states of the analog inputs/outputs (AI0 - AI3, AO0 - AO1) 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7) 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)
Page 76: Process Supply Voltage
CI541-DP Connection > Inputs/Outputs 9.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 9.4.2 Inputs/Outputs Example Analog Input Fig. 11: Example for connection input AIx 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 77: Cleaning
CI541-DP Certification Example Analog Output Fig. 12: Example for connection output AOx Example Digital Input Fig. 13: Example for connection input DIx Example Digital Output Fig. 14: Example for connection output DOx 9.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.
Page 78: Recycling
CI541-DP Recycling 9.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 79: Ci542-Dp
CI542-DP — 10 CI542-DP ● CI542-DP ● CI542-DP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 80 CI542-DP WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 81 CI542-DP NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 82: Assembly
CI542-DP Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 10.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 83: Disassembly
CI542-DP Dimensions 10.2 Disassembly 10.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 84: Connection
CI542-DP Connection 10.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs (DC0 - DC7) 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15) 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)
Page 85: Process Supply Voltage
CI542-DP Connection > Inputs/Outputs 10.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 10.4.2 Inputs/Outputs Example Input or Output Example for connection as an input Example for connection as an output 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 86: Cleaning
CI542-DP Recycling Example Digital Input Fig. 15: Example for connection input DIx Example Digital Output Fig. 16: Example for connection output DOx 10.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 10.6 Certification 10.7...
Page 87: Ci5X1
CI5x1 — 11 CI5x1 ● CI501-PNIO ● CI501-PNIO-XC ● CI511-ETHCAT ● CI521-MODTCP ● CI521-MODTCP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 88 CI5x1 Hot Swap WARNING! Risk of explosion or fire in hazardous environments during hot swapping! Hot swap must not be performed in flammable environments to avoid life-threatening injury and property damage resulting from fire or explosion. WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock –...
Page 89 CI5x1 NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from the terminal unit in a powered system. NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration.
Page 90 CI5x1 Device Min. required device index for I/O module as of FW Version 3.0.14 DO526 DO526-XC DO561 DO562 DO571 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 NOTICE! The section "Hot Swap" is only valid for CI501-PNIO(-XC) and CI521-MODTCP(-XC). 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 91: Assembly
CI5x1 Assembly 11.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 92: Disassembly
CI5x1 Dimensions 11.2 Disassembly 11.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 93: Connection
CI5x1 Connection 11.4 Connection Fig. 17: CI501-PNIO (example ) I/O bus Allocation between terminal number and signal name 6 yellow LEDs to display the signal states of the analog inputs/outputs (AI0 - AI3, AO0 - AO1) 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7) 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)
Page 94: Process Supply Voltage
CI5x1 Connection > Inputs/Outputs 11.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 11.4.2 Inputs/Outputs Example Analog Input Fig. 18: Example for connection input AIx 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 95: Cleaning
CI5x1 Certification Example Analog Output Fig. 19: Example for connection output AOx Example Digital Input Fig. 20: Example for connection input DIx Example Digital Output Fig. 21: Example for connection output DOx 11.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.
Page 96: Recycling
CI5x1 Recycling 11.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 97: Ci5X2
CI5x2 — 12 CI5x2 ● CI502-PNIO ● CI502-PNIO-XC ● CI512-ETHCAT ● CI522-MODTCP ● CI522-MODTCP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 98 CI5x2 Hot Swap WARNING! Risk of explosion or fire in hazardous environments during hot swapping! Hot swap must not be performed in flammable environments to avoid life-threatening injury and property damage resulting from fire or explosion. WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock –...
Page 99 CI5x2 NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from the terminal unit in a powered system. NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration.
Page 100 CI5x2 Device Min. required device index for I/O module as of FW Version 3.0.14 DO526 DO526-XC DO561 DO562 DO571 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 NOTICE! The section "Hot Swap" is only valid for CI502-PNIO(-XC) and CI522-MODTCP(-XC). 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 101: Assembly
CI5x2 Assembly 12.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 102: Disassembly
CI5x2 Dimensions 12.2 Disassembly 12.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 103: Connection
CI5x2 Connection 12.4 Connection Fig. 22: CI502-PNIO (example ) I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs (DC0 - DC7) 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15) 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15) 2 green LEDs to display the supply voltage UP and UP3 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)
Page 104: Process Supply Voltage
CI5x2 Connection > Inputs/Outputs 12.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 12.4.2 Inputs/Outputs Example Input or Output Example for connection as an input Example for connection as an output 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 105: Cleaning
CI5x2 Recycling Example Digital Input Fig. 23: Example for connection input DIx Example Digital Output Fig. 24: Example for connection output DOx 12.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 12.6 Certification 12.7...
Page 106: Cm582-Dp
CM582-DP — 13 CM582-DP ● CM582-DP ● CM582-DP-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 107: Assembly
CM582-DP Disassembly 13.1 Assembly 13.2 Disassembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 108: Dimensions
CM582-DP Dimensions 13.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 109: Connection
CM582-DP Connection 13.4 Connection The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications. 5 LEDs for state display Label Interface for PROFIBUS TA524 Dummy Communication Module Sign for XC version 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 110: Interface For Profibus
CM582-DP Certification 13.4.1 Interface for PROFIBUS Pin Assignment Signal Description Not connected Not connected RxD/TxD-P Receive/Transmit positive CNTR-P Control signal for repeater, positive DGND Reference potential for data exchange and +5 V +5 V (power supply for the bus termi- nating resistors) Not connected RxD/TxD-N...
Page 111: Recycling
CM582-DP Recycling 13.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 112: Cm589-Pnio(-4)
CM589-PNIO(-4) — 14 CM589-PNIO(-4) ● CM589-PNIO ● CM589-PNIO-XC ● CM589-PNIO-4 ● CM589-PNIO-4-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 113: Assembly
CM589-PNIO(-4) Disassembly 14.1 Assembly 14.2 Disassembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 114: Dimensions
CM589-PNIO(-4) Dimensions 14.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 115: Connection
CM589-PNIO(-4) Connection 14.4 Connection The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications. 5 LEDs for state display 2 rotary switches for setting the I/O device identifier Label Ethernet network interfaces TA524 Dummy Communication Module...
Page 116: Ethernet Network Interface
CM589-PNIO(-4) Certification 14.4.1 Ethernet Network Interface Pin Assignment Signal Description TxD+ Transmit data + TxD- Transmit data - RxD+ Receive data + Not used Not used RxD- Receive data - Not used Not used Shield Cable shield Functional earth In corrosive environment, please protect unused connectors using the TA535 accessory.
Page 117: Recycling
CM589-PNIO(-4) Recycling 14.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 118: Da501
DA501 — 15 DA501 ● DA501 ● DA501-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 119 DA501 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 120 DA501 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 121: Assembly
DA501 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 15.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 122: Disassembly
DA501 Dimensions 15.2 Disassembly 15.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 123: Connection
DA501 Connection 15.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states of the digital inputs DI0 - DI15 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI3 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO1 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to DC23...
Page 124: Process Supply Voltage
DA501 Connection > Inputs/Outputs 15.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 15.4.2 Inputs/Outputs Examples Fig. 25: Example for connection input DIx Fig. 26: Example for connection input AIx 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 125: Cleaning
DA501 Certification Fig. 27: Example for connection output AOx Example for connection as an input Example for connection as an output 15.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 15.6 Certification 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 126: Recycling
DA501 Recycling 15.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 127: Da502
DA502 — 16 DA502 ● DA502 ● DA502-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 128: Assembly
DA502 Assembly 16.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 129: Disassembly
DA502 Dimensions 16.2 Disassembly 16.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 130: Connection
DA502 Connection 16.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states of the digital outputs DO0 - DO15 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI3 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO1 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to DC23...
Page 131: Process Supply Voltage
DA502 Connection > Inputs/Outputs 16.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 16.4.2 Inputs/Outputs Examples Fig. 28: Example for connection output DOx Example for connection as an input Example for connection as an output 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 132: Cleaning
DA502 Recycling Fig. 29: Example for connection input AIx Fig. 30: Example for connection output AOx 16.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 16.6 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 133: Dc522
DC522 — 17 DC522 ● DC522 ● DC522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 134 DC522 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 135 DC522 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 136: Assembly
DC522 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 17.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 137: Disassembly
DC522 Dimensions 17.2 Disassembly 17.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 138: Connection
DC522 Connection 17.4 Connection I/O bus Allocation between terminal number and signal name Sensor power supply 24 VDC / 0.5 A 16 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C15) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...
Page 139: Process Supply Voltage
DC522 Cleaning 17.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 17.4.2 Inputs/Outputs Example Example for connection as an input Example for connection as an output 17.5 Cleaning Cleaning instruction...
Page 140: Certification
DC522 Recycling 17.6 Certification 17.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 141: Dc523
DC523 — 18 DC523 ● DC523 ● DC523-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 142 DC523 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 143 DC523 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 144: Assembly
DC523 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 18.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 145: Disassembly
DC523 Dimensions 18.2 Disassembly 18.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 146: Connection
DC523 Connection 18.4 Connection I/O bus Allocation between terminal number and signal name Sensor power supply 24 VDC / 0.5 A 24 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C23) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...
Page 147: Process Supply Voltage
DC523 Cleaning 18.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 18.4.2 Inputs/Outputs Example Example for connection as an input Example for connection as an output 18.5 Cleaning Cleaning instruction...
Page 148: Certification
DC523 Recycling 18.6 Certification 18.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 149: Dc532
DC532 — 19 DC532 ● DC532 ● DC532-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 150 DC532 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 151 DC532 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 152: Assembly
DC532 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 19.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 153: Disassembly
DC532 Dimensions 19.2 Disassembly 19.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 154: Connection
DC532 Connection 19.4 Connection I/O bus Allocation between terminal number and signal name 16 yellow LEDs to display the signal states at the digital inputs (I0 - I15) 16 yellow LEDs to display the signal states at the digital outputs (C16 - C31) 1 green LED to display the state of the process supply voltage UP 4 red LEDs to display errors Label...
Page 155: Process Supply Voltage
DC532 Connection > Inputs/Outputs 19.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 19.4.2 Inputs Example Fig. 31: Example for connection input Ix 19.4.3 Inputs/Outputs 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 156: Cleaning
DC532 Recycling Example Example for connection as an input Example for connection as an output 19.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 19.6 Certification 19.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 157: Di524
DI524 — 20 DI524 ● DI524 ● DI524-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 158 DI524 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 159 DI524 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 160: Assembly
DI524 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 20.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 161: Disassembly
DI524 Dimensions 20.2 Disassembly 20.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 162: Connection
DI524 Connection 20.4 Connection I/O bus Allocation between terminal number and signal name 32 yellow LEDs to display the signal states at the digital inputs I0 to I31 1 green LEDs to display the states of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...
Page 163: Process Supply Voltage
DI524 Cleaning 20.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 20.4.2 Inputs Example Fig. 32: Example for connection input Ix 20.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.
Page 164: Certification
DI524 Recycling 20.6 Certification 20.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 165: Di581-S
DI581-S — 21 DI581-S ● DI581-S ● DI581-S-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 166: Assembly
DI581-S Assembly 21.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 167: Disassembly
DI581-S Dimensions 21.2 Disassembly 21.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 168: Connection
DI581-S Connection 21.4 Connection I/O bus System LED Allocation between terminal number and signal name 16 yellow/red LEDs to display the signal states of the digital inputs I0 to I15 8 Test pulse outputs T0 to T7 2 rotary switches for setting the PROFIsafe address 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...
Page 169: Process Supply Voltage
DI581-S Connection > Inputs 21.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 21.4.2 Inputs Example Fig. 33: Example for connection input Ix AC500-S Safety User Manual For a detailed description of the electrical connection of the module, please refer to the "AC500-S Safety User Manual".
Page 170: Cleaning
DI581-S Recycling 21.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 21.6 Certification 21.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 171: Do524
DO524 — 22 DO524 ● DO524 ● DO524-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 172 DO524 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 173 DO524 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 174: Assembly
DO524 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 22.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 175: Disassembly
DO524 Dimensions 22.2 Disassembly 22.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 176: Connection
DO524 Connection 22.4 Connection I/O bus Allocation between terminal number and signal name 32 yellow LEDs to display the signal states at the digital outputs (O0 to O31) 1 green LEDs to display the state of the process supply voltage UP 4 red LEDs to display errors Label Terminal unit...
Page 177: Process Supply Voltage
DO524 Certification 22.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 22.4.2 Outputs Example Fig. 34: Example for connection output 22.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.
Page 178: Recycling
DO524 Recycling 22.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 179: Do526
DO526 — 23 DO526 ● DO526 ● DO526-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 180 DO526 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 181 DO526 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 182: Assembly
DO526 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 23.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 183: Disassembly
DO526 Dimensions 23.2 Disassembly 23.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 184: Connection
DO526 Connection 23.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states of the outputs O0 to O7 3 green LEDs to display the states of the process supply voltage UP, UP3 and UP4 2 red LEDs to display errors Label Terminal unit...
Page 185: Process Supply Voltage
DO526 Cleaning 23.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 23.4.2 Outputs Example Fig. 35: Example for connection output 23.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.
Page 186: Certification
DO526 Recycling 23.6 Certification 23.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 187: Dx522
DX522 — 24 DX522 ● DX522 ● DX522-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 188 DX522 WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 189 DX522 NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 190: Assembly
DX522 Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 24.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 191: Disassembly
DX522 Dimensions 24.2 Disassembly 24.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 192: Connection
DX522 Connection 24.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7) 8 yellow LEDs to display the signal states at the digital relay outputs (R0 - R7) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...
Page 193: Process Supply Voltage
DX522 Connection > Outputs 24.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 24.4.2 Inputs Example Fig. 36: Example for connection input 24.4.3 Outputs If the relay outputs have to switch inductive DC loads, free-wheeling diodes must be circuited in parallel to these loads.
Page 194: Cleaning
DX522 Recycling If the relay outputs have to switch inductive AC loads, spark suppressors are required. 24.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 24.6 Certification 24.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 195: Dx531
DX531 — 25 DX531 ● DX531 CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g. EN 60204-1. –...
Page 196 DX531 H = Hot swap Hot swap System requirements for hot swapping of I/O modules: – Hot-swappable terminal units have the appendix TU5xx-H. – I/O modules as of index F0. – Communication interface modules CI5xx as of index F0. The index of the module is in the right corner of the label. NOTICE! Risk of damage to I/O modules! Modules with index below F0 can be damaged when inserted or removed from...
Page 197 DX531 Device Min. required device index for I/O module as of FW Version 3.0.14 AI531-XC AI561 AI562 AI563 AO523 (-XC) AO561 AX521 (-XC) AX522 (-XC) AX561 CD522 (-XC) DA501 (-XC) DC522 (-XC) DC523 (-XC) DC532 (-XC) DC561 DC562 DI524 (-XC) DI561 DI562 DI571...
Page 198: Assembly
DX531 Assembly 25.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 199: Disassembly
DX531 Dimensions 25.2 Disassembly 25.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 200: Connection
DX531 Connection 25.4 Connection I/O bus Allocation between terminal number and signal name 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7) 4 yellow LEDs to display the signal states at the digital relay outputs (R0 - R3) 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors Label...
Page 201: Process Supply Voltage
DX531 Connection > Outputs 25.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 25.4.2 Inputs 25.4.3 Outputs If the relay outputs have to switch inductive DC loads, free-wheeling diodes must be circuited in parallel to these loads.
Page 202: Cleaning
DX531 Recycling 25.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 25.6 Certification 25.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 203: Dx581-S
DX581-S — 26 DX581-S ● DX581-S ● DX581-S-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 204: Assembly
DX581-S Assembly 26.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 205: Disassembly
DX581-S Dimensions 26.2 Disassembly 26.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 206: Connection
DX581-S Connection 26.4 Connection I/O bus System LED Allocation between terminal number and signal name 8 yellow/red LEDs to display the signal states of the digital inputs I0 to I7 4 Test pulse outputs T0 to T3 8 yellow/red LEDs to display the signal states of the digital outputs O0 to O7 2 rotary switches for setting the PROFIsafe address 1 green LED to display the state of the process supply voltage UP 2 red LEDs to display errors...
Page 207: Process Supply Voltage
DX581-S Connection > Inputs/Outputs 26.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 26.4.2 Inputs/Outputs Examples Fig. 37: Example for connection input Ix 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 208: Cleaning
DX581-S Certification Fig. 38: Example for connection output Ox AC500-S Safety User Manual For a detailed description of the electrical connection of the module, please refer to the "AC500-S Safety User Manual". 26.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.
Page 209: Recycling
DX581-S Recycling 26.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 210: Pd501-4Ch
PD501-4CH — 27 PD501-4CH ● PD501-4CH CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g. EN 60204-1. –...
Page 211: Assembly
PD501-4CH Assembly 27.1 Assembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 212: Disassembly
PD501-4CH Dimensions 27.2 Disassembly 27.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 213: Connection
PD501-4CH Connection 27.4 Connection I/O bus Allocation between terminal number and signal name 4 yellow LEDs to display the signal states of the analog inputs I0 to I3 8 yellow LEDs to display the signal states of the outputs M0 to M3 1 green LED to display the state of the process supply voltage UP 2 green LEDs to display the states of the motor supply voltages UP3 and UP4 4 red LEDs to display errors CH-ERR1 to CH-ERR4...
Page 214: Process Supply Voltage
PD501-4CH Cleaning 27.4.1 Process Supply Voltage CAUTION! The process supply voltage must be included in the earthing concept (e. g. earthing of the minus pole). 27.4.2 Inputs/Outputs 4 analog inputs 3x 0.5 mm² + shield 1 analog output 2x 2.5 mm² 4 digital outputs External connection between I4+ and 10 V for Motor drivers...
Page 215: Certification
PD501-4CH Recycling 27.6 Certification 27.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 216: Pm595
PM595 — 28 PM595 ● PM595-4ETH-F ● PM595-4ETH-M-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 217: Assembly
PM595 Disassembly 28.1 Assembly 28.2 Disassembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 218: Dimensions
PM595 Dimensions 28.3 Dimensions The dimensions are in mm and in brackets in inch. 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 219: Connection
PM595 Connection 28.4 Connection I/O bus for connection of I/O modules 2x 5 LEDs to display the states of the fieldbuses Cover for battery and display 5 LEDs to display the states of the processor module 5 LEDs (reserved) 2x2 RJ45 interfaces for fieldbuses Slot for memory card Reset button Button (reserved)
Page 220: Power Supply
PM595 Connection > Serial Interface COM2 28.4.1 Power Supply Pin Assignment Pin Assignment Label Function Description +24 VDC Positive pin of the power supply voltage +24 VDC Positive pin of the power supply voltage Negative pin of the power supply voltage Terminal block Terminal block removed...
Page 221: Ethernet Network Interface
PM595 Cleaning Serial Signal Interface Description Interface +5 V 5 V supply out RS-232 Receive data Input RxD/TxD-N RS-485 Receive/Transmit Negative RS-232 Clear to send Input Shield Functional earth NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments.
Page 222: Certification
PM595 Recycling 28.6 Certification 28.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 223: Pm56Xx-2Eth
PM56xx-2ETH — 29 PM56xx-2ETH ● PM5610-2ETH ● PM5630-2ETH ● PM5630-2ETH-XC ● PM5650-2ETH ● PM5650-2ETH-XC ● PM5670-2ETH ● PM5670-2ETH-XC ● PM5675-2ETH ● PM5675-2ETH-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! –...
Page 224: Assembly
PM56xx-2ETH Assembly 29.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 225: Disassembly
PM56xx-2ETH Dimensions 29.2 Disassembly 29.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 226: Connection
PM56xx-2ETH Connection 29.4 Connection Status displays (7-segment) Triangle displays for ”Item” Square displays for ”Status” Status LEDs Function keys MC: Slot for the SD Memory Card TA525: Label The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications.
Page 227: Cleaning
PM56xx-2ETH Recycling For PM5630-2ETH(-XC), the maximum number of communication modules is limited to 2. Only following terminal bases can be used: – TB5600-2ETH(-XC) – TB5610-2ETH(-XC) – TB5620-2ETH(-XC) 29.5 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead.
Page 228: Pm5Xx (-Y)
PM5xx (-y) — 30 PM5xx (-y) ● PM572 ● PM573-ETH ● PM573-ETH-XC ● PM582 ● PM582-XC ● PM583-ETH ● PM583-ETH-XC ● PM585-ETH ● PM590-ARCNET ● PM590-ETH ● PM591-ETH ● PM591-ETH-XC ● PM592-ETH ● PM592-ETH-XC 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 229 PM5xx (-y) CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g. EN 60204-1. –...
Page 230: Assembly
PM5xx (-y) Assembly 30.1 Assembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 231: Disassembly
PM5xx (-y) Dimensions 30.2 Disassembly 30.3 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 232: Connection
PM5xx (-y) Cleaning 30.4 Connection Status displays (7-segment) Triangle displays for ”Item” Square displays for ”Status” Status LEDs Function keys MC: Slot for the SD Memory Card TA525: Label The connection part may be different on various terminal base types. See installation instructions of the specific terminal base suitable for this CPU for connection specifications.
Page 233: Certification
PM5xx (-y) Recycling 30.6 Certification 30.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 234: Tb56Xx-2Eth
TB56xx-2ETH — 31 TB56xx-2ETH ● TB5600-2ETH ● TB5600-2ETH-XC ● TB5610-2ETH ● TB5610-2ETH-XC ● TB5620-2ETH ● TB5620-2ETH-XC ● TB5640-2ETH ● TB5640-2ETH-XC ● TB5660-2ETH ● TB5660-2ETH-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! –...
Page 235: Assembly
TB56xx-2ETH Disassembly XC Version XC = eXtreme Conditions Extreme conditions Terminal bases for use in extreme ambient conditions have no sign for XC version. The figure 3 in the Part no. 1SAP3... (label) identifies the XC version. 31.1 Assembly 31.2 Disassembly 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 236: Assembly With Screws
TB56xx-2ETH Dimensions 31.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by 180°.
Page 237: Connection
TB56xx-2ETH Connection > CAN Interface The dimensions are in mm and in brackets in inch. 31.5 Connection I/O bus Slot for processor module Slots for communication modules Interface for CAN Power supply 24 VDC Serial interface COM1 Ethernet network interfaces Holes for wall mounting 31.5.1 CAN Interface...
Page 238: Power Supply
TB56xx-2ETH Connection > Power Supply Interface Signal Description Terminal block Terminal block CAN_SHLD Shield of the bus line removed inserted CAN_H Bus line, receive/transmit line, HIGH Not connected NOTICE! Unused connector! Make sure that the terminal block is always connected to the terminal base, even if you do not use the interface.
Page 239: Serial Interface Com1
TB56xx-2ETH Connection > Ethernet Network Interface 31.5.3 Serial Interface COM1 Pin Assignment Signal Interface Description Terminator P RS-485 Terminator P RxD/TxD-P RS-485 Receive/Transmit, positive RxD/TxD-N RS-485 Receive/Transmit, negative Terminator N RS-485 Terminator N RS-232 Request to send (output) Terminal RS-232 Transmit data Terminal block...
Page 240: Cleaning
TB56xx-2ETH Recycling 31.6 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 31.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 241: Tb51X-Tb54X
TB51x-TB54x — 32 TB51x-TB54x ● TB511-ARCNET ● TB511-ETH ● TB511-ETH-XC ● TB521-ARCNET ● TB521-ETH ● TB521-ETH-XC ● TB523-2ETH ● TB541-ETH ● TB541-ETH-XC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! –...
Page 242: Assembly
TB51x-TB54x Disassembly XC Version XC = eXtreme Conditions Extreme conditions Terminal bases for use in extreme ambient conditions have no sign for XC version. The figure 3 in the Part no. 1SAP3... (label) identifies the XC version. 32.1 Assembly 32.2 Disassembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 243: Assembly With Screws
TB51x-TB54x Dimensions 32.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by 180°.
Page 244: Connection
TB51x-TB54x Connection The dimensions are in mm and in brackets in inch. 32.5 Connection I/O bus Slot for processor module Slots for communication modules Interface for FieldBusPlug, not for terminal base TB523-2ETH Power supply 24 VDC Serial interface COM1 Network interfaces: TB5xx-ETH: Ethernet, TB5xx-ARCNET: ARCNET TB5x1: Serial interface COM2, TB523-2ETH: second Ethernet network interface Holes for wall mounting 3ADR024117M02xx, 11, en_US...
Page 245: Power Supply
TB51x-TB54x Connection > Serial Interface COM2 32.5.1 Power Supply Pin Assignment Pin Assignment Label Function Description +24 VDC Positive pin of the power supply voltage +24 VDC Positive pin of the power supply voltage Negative pin of the power supply voltage Terminal block Terminal block removed...
Page 246: Arcnet Network Interface
TB51x-TB54x Connection > Ethernet Network Interface Serial Signal Interface Description Interface +5 V 5 V supply out RS-232 Receive data Input RxD/TxD-N RS-485 Receive/Transmit Negative RS-232 Clear to send Input Shield Functional earth NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments.
Page 247: Fieldbus-Neutral Interface
TB51x-TB54x Certification 32.5.6 Fieldbus-neutral Interface Pin Assignment FieldBusPlug Signal Description in Serial Mode +24 V Standard power supply Diagnosis pin Standard power supply Serial data Serial data NOTICE! Risk of corrosion! Unused connectors and slots may corrode if XC devices are used in salt-mist environments.
Page 248: Recycling
TB51x-TB54x Recycling 32.8 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 249: Tu582-S
TU582-S — 33 TU582-S ● TU582-S 24 VDC ● TU582-S-XC 24 VDC CAUTION! Risk of injury and damaging the product! Improper installation and maintenance may result in injury and can damage the product! – Installation and maintenance have to be performed according to the technical rules, codes and relevant standards, e.g.
Page 250: Assembly
TU582-S Disassembly 33.1 Assembly 33.2 Disassembly 3ADR024117M02xx, 11, en_US 2019/11/15...
Page 251: Assembly With Screws
TU582-S Dimensions 33.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 is snapped on the rear side of the module like DIN rails. Fasten module with screws (M4, max 1.2 Nm) from the front side.
Page 252: Connection
TU582-S Connection The dimensions are in mm and in brackets in inch. 33.5 Connection I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminal base or the communication interface module to the terminal unit I/O bus (10 pins, female) to electrically connect other terminal units Plug (1x 50 pins and 2x 57 pins) to electrically connect the inserted I/O modules With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can be shoved from each other...
Page 253: Cleaning
TU582-S Recycling 33.6 Cleaning Cleaning instruction Do not use cleaning agent for cleaning the device. Use a damp cloth instead. 33.7 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive.
Page 254: Tu5Xx
TU5xx — 34 TU5xx ● ① TU515 24 VDC ● ① TU531 230 VAC ● ① TU541 24 VDC ● ② TU516(-XC) 24 VDC ● ② TU532(-XC) 230 VAC ● ② TU542(-XC) 24 VDC ● ③ TU516-H(-XC) 24 VDC ● ③...
Page 255 TU5xx WARNING! Electric shock due to wrongdoing during hot swapping! To avoid electric shock – follow these conditions for hot swapping: – Digital outputs are not under load. – Input/output voltages above safety extra low voltage/ protective extra low voltages (SELV/PELV) are switched off. –...
Page 256 TU5xx NOTICE! Risk of damage to I/O modules! Do not perform hot swapping if any I/O module with firmware version lower than 3.0.14 is part of the I/O configuration. For min. required device index see table below. Hot swapping is only allowed for I/O modules. Processor modules and communication interface modules must not be removed or inserted during operation.
Page 257: Assembly
TU5xx Assembly Device Min. required device index for I/O module as of FW Version 3.0.14 DO572 DO573 DX522 (-XC) DX531 DX561 DX571 FM562 XC Version XC = eXtreme Conditions Extreme conditions Terminal units for use in extreme ambient conditions have no sign for XC version.
Page 258: Disassembly
TU5xx Assembly with Screws 34.2 Disassembly 34.3 Assembly with Screws NOTICE! Damage to the modules without using wall mounting accessory! Wall mounting accessories (TA526) prevent bending and damaging the modules during assembly with screws. Inserting the wall mounting accessories TA526 is mandatory. TA526 is snapped on the rear side of the module like DIN rails.
Page 259: Dimensions
TU5xx Dimensions 34.4 Dimensions The dimensions are in mm and in brackets in inch. 2019/11/15 3ADR024117M02xx, 11, en_US...
Page 260: Connection
TU5xx Cleaning 34.5 Connection Fig. 39: TU516 for example I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminal base or the communication interface module to the terminal unit I/O bus (10 pins, female) to electrically connect other terminal units 3a Plug (2x 25 pins) to electrically connect the inserted I/O modules 3b For TU515, TU516(-H)(-XC), TU541 and TU542(-H)(-XC): Plug (2x 19 pins) to electrically connect the inserted I/O modules...
Page 261: Certification
TU5xx Recycling 34.7 Certification 34.8 Recycling Disposal and recycling information This symbol on the product (and on its packaging) is in accordance with the European Union's Waste Electrical and Electronic Equipment (WEEE) Directive. The symbol indicates that this product must be recycled/disposed of separately from other household waste.
Page 262 — ABB Automation Products GmbH Eppelheimer Str. 82 69123 Heidelberg, Germany Telephone: +49 (0)6221 701 1444 Fax: +49 (0)6221 701 1382 E-mail: plc.support@de.abb.com abb.com/plc — © Copyright 2016-2018 ABB. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express...

This manual is also suitable for:

Ac522 Ai531-xc Ai561 Ai523 Ai563 Ai562 ... Show all

ABB AC500 Series Installation Instructions Manual

1 Ac522

2 Ai523

3 Ai531

4 Ai581-S

5 Ao523

6 Ax521

7 Ax522

8 Cd522

9 Ci541-Dp

10 Ci542-Dp

11 Ci5X1

12 Ci5X2

13 Cm582-Dp

14 Cm589-Pnio(-4)

15 Da501

16 Da502

17 Dc522

18 Dc523

19 Dc532

20 Di524

21 Di581-S

22 Do524

23 Do526

24 Dx522

25 Dx531

26 Dx581-S

27 Pd501-4Ch

28 Pm595

29 Pm56Xx-2ETH

30 Pm5Xx (-Y)

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