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Raven AutoBoom Installation Manual

Spra-coupe 7x60 model year 2009 & older
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AutoBoom® Installation Manual
Spra-Coupe 7X60
Model Year 2009 & Older

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Summary of Contents for Raven AutoBoom

  • Page 1 AutoBoom® Installation Manual Spra-Coupe 7X60 Model Year 2009 & Older...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.
  • Page 3: Table Of Contents

    PowerGlide Plus Kit Contents ....................7 Install the PowerGlide Plus Hydraulic System ............... 11 Remove the Orifice Fittings ....................12 Install Fittings on the AutoBoom Valve ................14 Mount the AutoBoom Valve ....................15 Install the Left and Right Cylinder Hoses ................17 Install the Load Sense Hose .....................
  • Page 4 ......................50 Envizio Plus ........................51 SCS 4000/5000 ......................... 52 Viper Pro & Envizio Pro ..................... 53 Chapter 5 Replacement Parts ............... 55 Valves ............................55 Wheels ............................ 56 Sensors ........................... 56 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the AutoBoom system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.
  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.
  • Page 7: Chapter 2 Introduction

    Be sure to identify which system you have and follow only the instructions for that system. Preparing for Installation Before installing AutoBoom, park the machine where the ground is level, clean, and dry. Leave the machine turned off for the duration of the installation process.
  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices before installing or operating the AutoBoom system for the first time, at the start of the season, or when moving the AutoBoom system to another machine: • Ensure the machine’s hydraulic filters have been recently changed and there are no issues with the machine’s hydraulic system (e.g., pump issues, faulty hydraulic motors, fine metal deposits in the hydraulic...
  • Page 9: Updates

    Software and manual updates are available on the Raven Applied Technology website: http://www.ravenhelp.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual.
  • Page 10 Chapter 2 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 11: Powerglide Plus

    PowerGlide Plus Kit Contents This section contains a list of the components that are included in the PowerGlide Plus AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 12 Fitting - 9/16” JIC (M) to 7/16” SAE O-Ring 333-0012-050 (M) Straight Adapter Fitting - 3/4” JIC (M) to 9/16” SAE O-Ring (M) 333-0012-055 Straight Adapter Fitting - 3/4” JIC M/F 90° Swivel Elbow 333-0012-064 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 13 PowerGlide Plus Hydraulic Kit (P/N 117-0134-086) TABLE 2. Picture Item Description Part Number Qty. Fitting - 3/4” JIC (M) TO 3/4” SAE O-Ring (M) 333-0012-093 Straight Adapter Fitting - 7/16” JIC (F) to 9/16” JIC (M) Straight 333-0012-100 Adapter Fitting - 7/16” JIC (M) to 3/4” SAE O-Ring (M) 333-0012-162 Straight Adapter Fitting - 9/16”...
  • Page 14 U-Bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 Bolt - 1/2”-13 UNC x 1-1/2” SS Hex 311-0058-186 Nut - 1/2”-13 Zinc Hex 312-1001-043 Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 15: Install The Powerglide Plus Hydraulic System

    PowerGlide Plus PowerGlide Plus Wiring Kit (P/N 117-0137-023) TABLE 4. Picture Item Description Part Number Qty. CAN AutoBoom Calibration & Operation Not Pictured 016-0130-062 Manual Node - PowerGlide Plus AutoBoom 063-0130-010 Cable - 37’ CAN PowerGlide/UltraGlide 115-0230-045 Cable - Power/CAN...
  • Page 16: Remove The Orifice Fittings

    Remove the Orifice Fittings Before populating the hydraulic fittings on the AutoBoom valve, it is necessary to remove orifice fittings from the valve in the PowerGlide Plus system. Failure to remove these fittings from the valve will restrict the down speed of the booms when the system is enabled.
  • Page 17 Remove the orifice fittings from Ports 3A and 3B. Important: Tip the AutoBoom valve on its side and use the Allen wrench to remove the orifice from the cavity, taking care not to let the fitting fall into the valve.
  • Page 18: Install Fittings On The Autoboom Valve

    Chapter 3 Use the Allen wrench to reinstall the port plugs on Ports 3A and 3B of the AutoBoom valve. Coil Reinstalled on the AutoBoom Valve FIGURE 6. Reinstall the coils on the solenoids of the AutoBoom valve. Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings in the valve.
  • Page 19: Mount The Autoboom Valve

    AutoBoom Valve Mounted on the Valve Mounting Plate FIGURE 7. Secure the AutoBoom valve (P/N 063-0131-125) to the mounting plate (P/N 107-0171-802) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” zinc lock washers (P/N 313-1000-019). AutoBoom Valve Mounted to the Machine FIGURE 8.
  • Page 20 Install the supplied hydraulic hose (P/N 214-1000-383) on the 90° end of the installed tee fitting. Route and connect the other end of the installed hydraulic hose to the fittings installed in Port P of the AutoBoom valve. SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 21: Install The Left And Right Cylinder Hoses

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-540) on the installed fittings in Port LC of the AutoBoom valve. Connect the straight end of the installed hydraulic hose to the machine’s left tilt cylinder raise port in the rod- end of the left tilt cylinder.
  • Page 22: Install The Load Sense Hose

    Port 3: 333-0012-162 333-0012-050 Port 1: 333-0012-227 333-0012-027 333-0012-100 Install the fittings in the appropriate ports of the logic valve (P/N 334-0003-075) as illustrated above. Tighten all fittings installed on the logic valve. SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 23 Install one end of the supplied hydraulic hose (P/N 214-1000-384) to Port 3 of the logic valve. Connect the other end of the supplied hydraulic hose to Port LSP on the AutoBoom valve. Manual No. 016-0230-086 Rev. D...
  • Page 24: Powerglide Plus Hydraulic Schematic

    Chapter 3 PowerGlide Plus Hydraulic Schematic SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 25: Install The Gauge Wheels

    PowerGlide Plus Install the Gauge Wheels Gauge Wheel Mounting Locations Wheel mounting locations may be influenced by the boom configuration. Determine the appropriate location for mounting the wheels on the boom, ensuring the wheels will not interfere with or be damaged while folding or unfolding the booms.
  • Page 26: Install The Powerglide Plus Wiring

    Install the AutoBoom Node AutoBoom Node Installed FIGURE 15. Mount the AutoBoom node (P/N 063-0130-010) to the valve mounting plate (P/N 107-0171-802) using three 3/8”-16 zinc hex bolts (P/N 311-0054-106) and three 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Note: Position the node so that the connectors face down or to the side.
  • Page 27: Connect The Harness To The Boom Function Controls

    PowerGlide Plus Connect the Harness to the Boom Function Controls Locate the LEFT PRESS and RIGHT PRESS connectors on the AutoBoom harness cable (P/N 115-0230- 045 or 115-0230-085). Route the connectors to the AutoBoom valve (P/N 063-0131-125). Connect the LEFT PRESS connector to Port G1 on the AutoBoom valve.
  • Page 28: Connect The Field Computer (If Applicable)

    AutoBoom controller cable (P/N 115-0230-005). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine’s operator has easy access to it. Connect the CAN connector on the power/CAN cable to the existing CAN system.
  • Page 29: Powerglide Plus Wiring Schematics

    PowerGlide Plus PowerGlide Plus Wiring Schematics AutoBoom Controller Manual No. 016-0230-086 Rev. D...
  • Page 30: Envizio Plus

    Chapter 3 Envizio Plus SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 31: Scs 4000/5000

    PowerGlide Plus SCS 4000/5000 Manual No. 016-0230-086 Rev. D...
  • Page 32: Viper Pro & Envizio Pro

    Chapter 3 Viper Pro & Envizio Pro SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 33: Ultraglide

    This section contains a list of the components that are included in the UltraGlide AutoBoom kit. Before beginning the AutoBoom installation, compare the items in the AutoBoom kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 34 U-bolt - 1-9/16” W x 2-1/2” L x 3/8” Thread 107-0171-611 U-Bolt - 2-9/16” W x 3-1/2” L x 3/8” Thread 107-0171-616 Bolt - 5/16”-18 x 7/8” Hex 311-0052-104 Bolt - 3/8”-16 x 1-1/4” Zinc Hex 311-0054-106 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 35 UltraGlide UltraGlide Installation Kit (P/N 117-0232-086) TABLE 1. Picture Item Description Part Number Qty. Nut - 3/8”-16 Zinc Flanged Lock 312-1001-164 Washer - 5/16” Zinc Plated Lock 313-1000-019 Hydraulic Kit (P/N 117-0134-086) TABLE 2. Picture Item Description Part Number Qty. Fitting - 9/16”...
  • Page 36 Ultrasonic Sensor Bracket Installation Kit (P/N 117-0131-082) TABLE 3. Picture Item Description Part Number Qty. Not Pictured Sheet - AutoBoom Sensor Extension 016-0130-070 Bracket - 12” S-Type AutoBoom Sensor 063-0131-592 Bolt - 5/16”-18 x 1-1/4” Hex 311-0052-106 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 37 Washer - 5/16” Zinc Flat 313-2300-012 Optional Wheel Kit (P/N 117-0133-049) TABLE 4. Picture Item Description Part Number Qty. Axle Assembly - Right Cushioned AutoBoom 063-0131-585 Axle Assembly - Left Cushioned AutoBoom 063-0131-590 Bracket - SpraCoupe Wheel 116-0159-608 Bracket - Hub Retainer 107-0171-617...
  • Page 38: Install The Ultraglide Hydraulic System

    Cable - Harness 115-0230-045 Cable - Power/CAN 115-0230-007 Install the UltraGlide Hydraulic System WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 39: Install Fittings On The Autoboom Valve

    Install Fittings on the AutoBoom Valve Before mounting the AutoBoom valve on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the AutoBoom valve.
  • Page 40: Mount The Autoboom Valve

    AutoBoom Valve Mounted on the Valve Mounting Plate FIGURE 1. Secure the AutoBoom valve (P/N 063-0131-125) to the mounting plate (P/N 107-0171-802) using for 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104) and four 5/16” zinc lock washers (P/N 313-1000-019). AutoBoom Valve Mounted to the Machine FIGURE 2.
  • Page 41: Install The Pressure And Tank Hoses

    CAUTION When installing AutoBoom hydraulics or performing diagnostics, maintenance, or routine service, ensure precautions are taken to prevent any foreign material from being introduced into the machine’s hydraulic system.
  • Page 42: Install The Left And Right Cylinder Hoses

    Connect the straight end of the installed hydraulic hose to the machine’s left tilt cylinder raise port in the rod- end of the left tilt cylinder. Disconnect the cylinder raise hose from the rod-end of the right tilt cylinder. SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 43: Install The Load Sense Hose

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-540) on the installed fittings in Port RC of the AutoBoom valve. Connect the straight end of the installed hydraulic hose to the machine’s right tilt cylinder raise port in the rod-end of the right tilt cylinder.
  • Page 44 Install one end of the supplied hydraulic hose (P/N 214-1000-384) to Port 3 of the logic valve. Connect the other end of the supplied hydraulic hose to Port LSP on the AutoBoom valve. SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 45: Ultraglide Hydraulic Schematic

    UltraGlide UltraGlide Hydraulic Schematic Manual No. 016-0230-086 Rev. D...
  • Page 46: Install The Ultraglide Sensors

    Illustration of Sensor’s Blind Range FIGURE 8. Mount the Boom Sensors WARNING The machine must remain stationary and switched off, with the booms unfolded and supported, during installation or maintenance. Mounted Boom Sensor FIGURE 9. SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 47: Mount The Center Rack Sensor

    Loop and tie-off any excess cable, allowing enough cable for boom folding and extension. Repeat the steps above to connect the remaining sensor cables. Note: The sensor cables will be connected to the AutoBoom system in the wiring phase of installation. Manual No. 016-0230-086 Rev. D...
  • Page 48: Install The Gauge Wheels - Optional

    Secure the gauge wheel assembly in the wheel mounting bracket by installing two 1/2”-13 x 1-1/2” SS hex bolts (P/N 311-0058-186) and two 1/2” zinc hex nuts (P/N 312-1001-043). Repeat the steps above to install the left wheel. SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 49: Install The Ultraglide Wiring

    Install the AutoBoom Node AutoBoom Node Installed FIGURE 12. Mount the AutoBoom node (P/N 063-0130-013) to the valve mounting plate (P/N 107-0171-802) using three 3/8”-16 zinc hex bolts (P/N 311-0054-106) and three 3/8”-16 zinc flanged lock nuts (P/N 312-1001-164). Note: Position the node so that the connectors face down or to the side.
  • Page 50 Accumulator Power Connections On the CAN AutoBoom accumulator power adapter cable (P/N 115-0230-012), locate the cable connection labeled RIGHT ACCUMULATOR. Connect the Right Accumulator cable to the accumulator shut-off assembly coil connector located on the rod-end of the right tilt cylinder.
  • Page 51: Install The Center Rack Control

    UltraGlide On the AutoBoom harness cable (P/N 115-0230-045), locate the cable connector labeled ACCUMULATOR POWER. Connect the ACCUMULATOR POWER cable to the end of the CAN AutoBoom accumulator power cable. Install the Center Rack Control Machine’s Center Boom Function Coils FIGURE 14.
  • Page 52: Connect The Harness Cable To The Sensors

    Plug the single connector on the installed boom sense adapter cable in the OPEN CENTER VALVE connector on the center rack control 14’ extension adapter cable. Route the center rack control 14’ extension adapter cable to the Autoboom harness cable (P/N 115-0230- 045).
  • Page 53: Install The Power/Can Cable

    AutoBoom controller cable (P/N 115-0230-005). Note: The AutoBoom controller should be mounted in the machine’s cab so that the machine’s operator has easy access to it. Connect the CAN connector on the power/CAN cable to the existing CAN system.
  • Page 54: Ultraglide Wiring Schematics

    Chapter 4 UltraGlide Wiring Schematics AutoBoom Controller SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 55: Envizio Plus

    UltraGlide Envizio Plus Manual No. 016-0230-086 Rev. D...
  • Page 56: Scs 4000/5000

    Chapter 4 SCS 4000/5000 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 57: Viper Pro & Envizio Pro

    UltraGlide Viper Pro & Envizio Pro Manual No. 016-0230-086 Rev. D...
  • Page 58 Chapter 4 SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 59: Replacement Parts

    R eplacement Parts CHAPTER C h a p t e r 5 This section contains replacement part diagrams for PowerGlide Plus and UltraGlide systems. Please refer to these diagrams when calling to request replacement parts. Valves Manual No. 016-0230-086 Rev. D...
  • Page 60: Wheels

    Chapter 5 Wheels Sensors SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 61 Gauge Wheel Mounting Locations 44 Point of Reference 4 Mounting the Gauge Wheels 44 Recommendations 4 Hydraulic System 34 Tools Needed 4 Hydraulic Schematic 41 Installing Fittings on the AutoBoom Valve 35 Installing Left Right Cylinder Hoses 38 Kit Contents...
  • Page 62 Index SpraCoupe 7X60 2009 & Older AutoBoom® Installation Manual...
  • Page 63 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 64 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.
  • Page 66 Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws. ©Raven Industries, Inc. 2009, 2010, 2011, 2014...

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