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Samsung SDC-415 Series Service Manual
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Samsung SDC-415 Series Service Manual

Samsung SDC-415 Series Service Manual

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Summary of Contents for Samsung SDC-415 Series

  • Page 1 SDC-415 Series Service Manual...

  • Page 2: Table Of Contents

    Contents 1. Specification and Feature 1-1 Specification --------------------------------------- 5 1-2 Feature --------------------------------------------- 7 1-3 Components ------------------------------------------ 8 2. Names and Functions of Parts 2-1 Front ----------------------------------------------- 10 2-2 Side ------------------------------------------------ 11 2-3 Bottom ---------------------------------------------- 12 2-4 Back ------------------------------------------------ 13 3. Connection 3-1 Connecting to Lens ---------------------------------- 15 3-2 Connecting to Monitor ------------------------------- 18 3-3 Connecting to Power --------------------------------- 19...
  • Page 3 5. Troubleshooting 5-1 There is no image displayed on the monitor ---------- 40 5-2 Line lock do not operate ---------------------------- 42 5-3 DC iris doesn't operate ----------------------------- 42 5-4 Video Lens doesn't operate -------------------------- 43 5-5 PCB Layout ------------------------------------------ 44 5-5-1 PROCESS PCB (SDC-415/313A TYPE)-------------------------------- 45 5-5-2 PROCESS PCB (SDC-313B TYPE)------------------------------------ 47 5-5-3 MOTHER PCB ---------------------------------------------------- 49...

  • Page 4: Specification And Feature

    1. Specification and Feature 1-1 Specifications 1-2 Features 1-3 Components...

  • Page 5: Specification

    1. Specification and Feature 1-1 Specification Item SDC-415A SDC-415ND SDC-415NA SDC-415PD SDC-415PA SDC-415PH DC12V AC24V,60Hz DC12V AC24V,50Hz AC230V,50Hz Power 2.5W(MAX) 3.5W(MAX) 2.5W(MAX) 3.5W(MAX) 4W(MAX) Sensor 1/3" Super HAD Color CCD EffectivePixel 811(H) X 508(V) 795(H) X 596(V) Total Pixel 768(H) X 494(V) 752(H) X 582(V) Scanning System 2:1 Interlace...
  • Page 6 Item SDC-313ANA SDC-313AND SDC-313APA SDC-313APD SDC-313BNA SDC-313BPD AC24V,60Hz DC12V AC24V,50Hz DC12V AC24V,60Hz DC12V Power 3.5W(MAX) 2.5W(MAX) 3.5W(MAX) 2.5W(MAX) 3.5W(MAX) 2.5W(MAX) Sensor 1/3" Super HAD Color CCD 1/3" Super IT CCD EffectivePixel 811(H)X508(V) 795(H)X596(V) 811(H)X507(V) 795(H)X595(V) Total Pixel 768(H)X494(V) 752(H)X582(V) 768(H)X494(V) 792(H)X582(V) Scanning System 2:1 Interlace...

  • Page 7: Feature

    1-2 Features...

  • Page 8: Components

    1-3 Components...
  • Page 9 2. Name and Functions of Parts 2-1 Front 2-2 Side 2-3 Bottom 2-4 Back...

  • Page 10: Front

    2. Name and Function of Part 2-1 Front -10-...

  • Page 11: Side

    2-2 Side -11-...

  • Page 12: Bottom

    2-3 Bottom -12-...

  • Page 13: Back

    2-4 Back -13-...

  • Page 14: Connection

    3. Connection 3-1 Connecting to Lens 3-2 Connecting to Monitor 3-3 Connecting to Power 3-4 Connecting to External Control Connector -14-...

  • Page 15: Connecting To Lens

    3. Connection 3-1 Connecting to Lens -15-...
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  • Page 18: Connecting To Monitor

    Connecting to Monitor -18-...

  • Page 19: Connecting To Power

    3-3 Connecting to Power -19-...

  • Page 20: Instrument & Camera Operation

    4. Instrument & Camera Operation 4-1 Instrument 4-2 Camera Operation -20-...

  • Page 21: Instrument

    4. Instrument & Camera Operation 4-1 Instrument 4-1-1 Measuring instrument - Oscilloscope, Frequency Counter, Digital DC Voltmeter(DVM) - Vectorscope(NTSC, PAL), Waveform Monitor - Color Monitor(NTSC, PAL), DNP Color Viewer(3,200 ˚K) - Power Supply - Other : Camera Cable 4-1-2 Tools and fixture 1.

  • Page 22: Connection Diagram

    4-1-3 Connection Diagram Vector Scope Waveform Monitor Video Color Monitor TV Camera Probe Chart Power Oscilloscope Viewer Model Power SDC-415A/ND/PD, DC12V SDC-313AND/APD/BPD SDC-415 AC24V SDN-550PH AC230V -22-...

  • Page 23: Camera Operation

    4-2. Camera Operation - OSD Menu Structure- SETUP Menu Function Summary LENS ㆍMANUAL ㆍDC / VIDEO * DC : The IRIS level can be adjusted.(1~70) SHUTTER ㆍESC ㆍMANUAL ㆍFLK * MANUAL : 1/60(50) ~ 1/120,000 sec, x2 ~ x128 * ATW : 1,800 ~ 10,500°K *AWC : ONE PUSH WHITE BAL.
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  • Page 36 SDC-415 ONLY -36-...
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  • Page 39: Troubleshooting

    5. Troubleshooting 5-1 There is No Image Displayed on the Monitor. 5-2 Line Lock do not Operate. 5-3 DC Iris Lens do not Operate. 5-4 Video Iris do not Operate. 5-5 PCB Layout -39-...

  • Page 40: There Is No Image Displayed On The Monitor

    5. Troubleshooting 5-1 There is no image displayed on the monitor There is no image displayed on monitor CHECK FLOW 1 ) C a b l e C o n n e c t i o n C h e c k 2 ) P o w e r S o u r c e C h e c k Confirm that power input connect to 3 ) V i d e o - o u t s i g n a l C h e c k...
  • Page 41 MOTHER PCB Check the +12V at the TP3 NA/PA MODEL : Check the SMPS module Check the SMPS module If there is no +12V DC LEVEL at CN4 #4 the SMPS is bad PROCESS PCB Connector connector exactly Check the +12V at CN1 #1 Check the VBS signal on the CN1 #6 Set DC/VIDEO S/W to "DC"...

  • Page 42: Line Lock Do Not Operate

    5-2 Line Lock do not operate Note S D C - 4 1 5 / 3 1 3 s e r i e s a d o p t t h e d i g i t a l L i n e L o c k b a s e d o n W Ⅲ D S P C H I P . P L L c i r c u i t f o r L i n e L o c k c o n t r o l i s n o t e x i s t .

  • Page 43: Dc Iris Doesn't Operate

    5-3 DC Iris do not operate CHECK FLOW 1 ) L e n s s w i t c h c h e c k 2 ) C o n n e c t o r c h e c k 3 ) I r i s c o n t r o l s i g n a l C h e c k DC Iris do not operate Refer to Waveform-3...
  • Page 44 5-4 VIDEO Iris do not operate CHECK FLOW 1 ) L e n s s w i t c h c h e c k 2 ) C o n n e c t o r c h e c k 3 ) I r i s c o n t r o l s i g n a l C h e c k VIDEO Iris do not operate Refer to Waveform-3...

  • Page 45: Pcb Layout

    5-5 PCB LAYOUT 5-5-1 SDC-415/313A TYPE PORCESS PCB : COMPONENT SILK -45-...
  • Page 46 5-5-1 SDC-415/313A TYPE PROCESS PCB : SOLDER SILK -46-...
  • Page 47 5-5-2 SDC-313B TYPE PROCESS PCB : COMPONENT SILK -47-...
  • Page 48 5-5-2 SDC-313B TYPE PROCESS PCB : SOLDER SILK -48-...
  • Page 49 5-5-3 SDC-415/313 TYPE MOTHER PCB : COMPONENT SILK -49-...
  • Page 50 5-5-3 SDC-415/313 TYPE MOTHER PCB : SOLDER SILK -50-...
  • Page 51 5-5-4 SDC-415, 313N/D TYPE BACK PCB : COMPONENT SILK -51-...
  • Page 52 5-5-4 SDC-415, 313N/D TYPE BACK PCB : SOLDER SILK -52-...
  • Page 53 5-5-5 SDC-415PH TYPE BACK PCB : COMPONENT SILK -53-...
  • Page 54 5-5-5 SDC-415PH TYPE BACK PCB : SOLDER SILK -54-...

  • Page 55: General Information

    6. PARTS 6-1 General Information 6-2 Connection Diagram of Transistors and Diode 6-3 Parts List (SDC-415, SDC-313) 6-3-1 Parts List of Assembly Parts 6-3-2 Parts List of PROCESS PCB SMD ASS'Y 6-3-3 Parts List of MAIN PCB ASS'Y 6-3-4 Parts List of BACK ASS'Y 6-3-5 Parts List of Exploded View (SDC-415N/P, SDC-313 TYPE) 6-3-6 Parts List of Exploded View (SDC-415PH TYPE) -55-...
  • Page 56 6. Parts 6-1 General Information 1. Replacing parts Electric and Mechanic parts, which are related to camera, have special characteristic related to safety. Therefore, be sure to use manufactures recommended parts when replacing parts. 2. Refer to the following (1) Resistors ①...
  • Page 57 (3) Chip Inductors ① Inductance - No Unit : [uH] ② Size Ex) 47U-3225 : 3.2 x 2.5 Size, 47[uH] 47U-4532 : 4.5 x 3.2 Size, 47[uH] 6-2 Connection diagram of transistors and diode. NAME MARKING CONNECTION KDS122 Type Name KTC4075 hFE Rank RB160M-4...
  • Page 58 6-4 Parts List (SDC-415/313) 6-4-1 Parts List of Assembly Parts 6-4-2 Parts List of Process PCB ASS'Y 6-4-3 Parts List of Mother PCB ASS'Y 6-4-4 Parts List of Back ASS'Y 6-4-5 Parts List of Exploded View -58-...
  • Page 59 6-4-1 Parts List of Assembly Parts SDC-415/313 ASS'Y ASS'Y NAME SDC-415A SDC-415ND SDC-415NA SDC-415PD SDC-415PA SDC-415PH PROCESS PCB ASS'Y Z9520536701A Z9520546801A [INCLUDING CCD IC] CCD IC Z1207004801A Z1207005201A MOTHER PCB Z9008016201A Z9008016101A Z9008016501A Z9008016101A Z9008016301A BACK ASSY Z9510007101A Z9510007201A Z9510007101A Z9510007201A Z9510007401A SMPS Z9530004701A Z9530004701A Z9530005001A...
  • Page 60 6-4-2 Parts List of Process PCB ASS'Y PROCESS PCB ASS'Y (INCLUDE CCD IC) MODEL SDC-415A SDC-415ND SDC-415NA SDC-415PD SDC-415PA SDC-415PH ASS'Y Z9520536701A Z9520546801A CCD IC Z1207004801A Z1207005201A PROCESS PCB ASS'Y (INCLUDE CCD IC) MODEL SDC-313ANA SDC-313AND SDC-313APA SDC-313APD SDC-313BAN SDC-313BPD ASS'Y Z9520536701A Z9520546801A...
  • Page 61 6-4-2 Parts List of Process PCB ASS'Y SDC-415 / 313 PROCESS PCB ASS'Y TOTAL SAP CODE Parts Name Specifications COMP SIDE Q'ty SOLD SIDE Q'ty Q'ty C54,C109,C117, Z2403008201A TANTAL CAPACITOR TCSCS0J336MAAR(T33/6.3V(A)) C2,C113,C114,C121,C151, C118,C125,C126, C132,C133,C138,C152 CL05B103KA5NNNC Z2203018701A MLCC(1005) C146 (0.01uF/25V(10KA),X7R,±10%) CL05A104KP5NNNC Z2203018801A MLCC(1005) (0.1uF/10V(10KP),±10%)
  • Page 62 6-4-2 Parts List of Process PCB ASS'Y SDC-415 / 313 PROCESS PCB ASS'Y TOTAL SAP CODE Parts Name Specifications COMP SIDE Q'ty SOLD SIDE Q'ty Q'ty Z2007055101A CHIP RESISTOR RC1005J102CS (1 KΩ, 1/16W) R118 R101,R107,R112, R113,R114,R115, Z2007055501A CHIP RESISTOR RC1005J103CS (10 KΩ, 1/16W) R11,R58,R80,R111 R116,R117,R120, R121,R122,R123,...
  • Page 63 6-4-3 Part List of Mother PCB ASS'Y MOTHER PCB ASS'Y MODEL SDC-415A SDC-415ND SDC-415NA SDC-415PD SDC-415PA SDC-415PH ASS'Y Z9008016201A Z9008016101A Z9008016501A Z9008016101A Z9008016301A MOTHER PCB ASS'Y MODEL SDC-313ANA SDC-313AND SDC-313APA SDC-313APD SDC-313BAN SDC-313BPD ASS'Y Z9008016101A Z9008016201A Z9008016101A Z9008016501A Z9008016101A Z9008016501A NA / PA / ND TYPE SDC-415NA/PA, SDC-313ANA/APA/BNA SDC-415A/ND, SDC-313AND...
  • Page 64 6-4-4 Part List of Back ASS'Y BACK ASS'Y MODEL DC TYPE[NTSC] DC TYPE[PAL] AC TYPE[NTSC/PAL] SDC415H ASS'Y Z9510007101A Z9510008701A Z9510007201A Z9510007401A NA / PA / ND TYPE SDC-415A/ND/NA/PA, PARTS No. PART NAME SPECIFICATION Q'TY SDC-313ANA/AND/APA/BNA Z4104036303A BACK PCB 51 x 44.7, FR-4, 2LAYER, 1.0T Z1201005401A OP AMP NJM3403AV...
  • Page 65 6-4-4 Part List of Back ASS'Y PH TYPE PARTS No. PART NAME SPECIFICATION SDC-415PH Q'TY Z4104036303A BACK PCB 51 x 44.7, FR-4, 2LAYER, 1.0T Z1201005401A OP AMP NJM3403AV U300 Z2901005401A CHIP BEAD HB-1H1005-100JT L300 Z2901005301A CHIP BEAD HB-1M1005-601JT BD1,BD2,BD3,BD4 Z0401002401A DIODE KDS122-RTK/P (C3,USM) D1,D2...
  • Page 66 6-4-4 Part List of Back ASS'Y PD TYPE SDC-415PD, PARTS No. PART NAME SPECIFICATION Q'TY SDC-313APD/BPD Z4104036303A BACK PCB 51 x 44.7, FR-4, 2LAYER, 1.0T Z1201005401A OP AMP NJM3403AV U300 Z2901005401A CHIP BEAD HB-1H1005-100JT L300 Z2901005301A CHIP BEAD HB-1M1005-601JT BD1,BD2,BD3,BD4 Z0401002401A DIODE KDS122-RTK/P (C3,USM)

  • Page 67: Parts List Of Exploded View

    6-4-5 Parts List of Exploded View SDC-415 / SDC-313 DC TYPE C - 4 t v . c w . s C T IO IS E -67-...
  • Page 68 6-4-5 Parts List of Exploded View Ref No. Parts No. Parts Name Specification Q'ty Z5141101601A MOUNT HOLDER CAP NBR(BLACK) Z5141100806D CS-MOUNT HOLDER A5052-H34 Z7103020703A FRONT COVER ADC12 Z3717079401A IRIS JACK ASSY 41.25MM, 80MM Z7001409402E TOP COVER SDC-415 TYPE, SECC, T=1.0MM Z7001417201A TOP COVER SDC-415A TYPE, SECC, T= 1.0MM...
  • Page 69 6-4-5 Parts List of Exploded View SDC-415 / SDC-313 AC TYPE C - 4 t v . c w . s C T IO IS E -69-...
  • Page 70 6-4-5 Parts List of Exploded View Ref No. Parts No. Parts Name Specification Q'ty Z5141101601A MOUNT HOLDER CAP NBR(BLACK) Z5141100806D CS-MOUNT HOLDER A5052-H34 Z7103020703A FRONT COVER ADC12 Z3717079401A IRIS JACK ASSY 41.25MM, 80MM Z7001409402E TOP COVER SDC-415 TYPE, SECC, T=1.0MM Z7001417201A TOP COVER SDC-415A TYPE, SECC, T= 1.0MM...
  • Page 71 6-4-5 Parts List of Exploded View SDC-415 PH TYPE C - 4 t v . c w . s C T IO IS E -71-...
  • Page 72 6-4-5 Parts List of Exploded View Ref No. Parts No. Parts Name Specification Q'ty Z5141101601A MOUNT HOLDER CAP NBR(BLACK) Z5141100806D CS-MOUNT HOLDER A5052-H34 Z7103020703A FRONT COVER ADC12 Z3717079401A IRIS JACK ASSY 41.25MM, 80MM Z7001409402E TOP COVER SDC-415 TYPE, SECC, T=1.0MM Z9510008401A BACK PCB ASSY PH TYPE ONLY...

  • Page 73: Block And Circuit Diagram

    7. Block and Circuit Diagram 7-1 Block Diagram 7-2 Circuit Diagram 7-2-1 PROCESS PCB BLOCK 7-2-2 PROCESS PCB 7-2-3 MOTHER PCB 7-2-4 BACK PCB -73-...
  • Page 74 7-1 SDC-415/SDC-313 BLOCK DIAGRAM PROCESS PCB BACK PCB D&N Lens OLPF CVBS VIDEO AMP (With 75 Ω DRV.) (10bit) Winner3 Menu Selection : 5pins (10bit) IRIS Block (DC / VIDEO) DC/Video Selection : 1pin Vertical Driver Video SDRAM CDS IC IRIS Driver Output...
  • Page 75 7-2 SDC-415/SDC-313 SERIES CIRCUIT DIAGRAM 7-2-1 PROCESS PCB BLOCK 2. CCD/DC-DC BLCOK 3_W3_PROC 4. IRIS BLOCK CCD-OUT CCD-OUT CCD-OUT IRIS-O IRIS-ref XSG1 XSG1 XSG1 XSG3 XSG3 XSG2 IRIS-PWM IRIS-PWM XSUB XSUB XSUB Shift-CS Shift-CS IRIS-O +2.5V +2.5V +2.5V +1.65V +1.65V +1.65V IRIS-ref +12V-M...
  • Page 76 7-2-2 SDC-415/SDC-313 SERIES PROCESS PCB (1) SDC-415/SDC-313A CCD+DDC+IRIS BLOCK 0(10J) 0.1uF/50V(16KB) AA87221(KS7221D) KDS160E HB-1H1005-100JT +15V 0.1uF/50V(16KB) +15V AN2018S HB-1H1005-100JT VHH2 XSUB XSUB VSUB T1/35V(A) 0.1uF/50V(16KB) T6.8/20V(B) 0.1uF/16V(10ZO) XSG1 XSG1 100K(10J) XSG3 XSG3 KTC4075-GR(USM) 0.1uF/50V(16KB) VHH1 DC IN DC OUT IRIS-O GND-P 100(10J) 2K(10J)
  • Page 77 7-2-2 SDC-415/SDC-313 SERIES PROCESS PCB (2) SDC-313B CCD+DDC+IRIS BLOCK 0(10J) 0.1uF/50V(16KB) AA87221(KS7221D) KDS160E HB-1H1005-100JT AN2018S +15V 0.1uF/50V(16KB) HB-1H1005-100JT VHH2 XSUB XSUB VSUB T1/35V(A) 0.1uF/16V(10ZO) 0.1uF/50V(16KB) T6.8/20V(B) 0.1uF/50V(16KB) XSG1 XSG1 0.1uF/16V(10ZO) 100K(10J) KTC4075-GR(USM) XSG3 XSG3 IRIS-O VHH1 100(10J) DC IN DC OUT GND-P 2K(10J) GND-P...
  • Page 78 7-2-2 SDC-415/SDC-313 PROCESS PCB (3) AFE+DSP BLOCK +1.65V_D +1.65V_D +1.65V_D +1.65V_D +1.65V_D +1.65V_D +1.65V_D L100 +3.0V HB-1H1005-100JT PBLK 0.1uF/16V(10ZO) 0.1uF/16V(10ZO) 0.1uF/16V(10ZO) 0.1uF/16V(10ZO) 0.1uF/16V(10ZO) GND-P CLPOB C168 C112 L101 +1.65V 0.1uF/16V(10ZO) HB-1H1005-100JT GND-P C111 GND-P C109 0.1uF/16V(10ZO) T33uF/6.3V(A) L104 HB-1H1005-100JT GND-P +3.0V +1.65V_D +1.65V_D...
  • Page 79 7-2-2 SDC-415/SDC-313 SERIES PROCESS PCB (4) DC IRIS BLOCK L300 C301 C313 N.C R316 C312 GND-P R314 N.C IRIS-O IRIS-O R306 IRIS-ref C310 U300A R305 U300B GND-P GND-P R315 49.9K(10F) IRIS-PWM C308 IRIS-PWM C304 R318 0.1uF/16V(10ZO) C309 R304 R308 R310 GND-P IRIS-PWM1 R309...
  • Page 80 7-2-3 SDC-415/SDC-313 SERIES MOTHER PCB RIGHT +12V IRIS-PWM1 TRIGGER NA/PA :2200-DS-FM08 ND/PD :OPEN NA/PA/ND :OPEN 2400-DR-M22522(DIP/RA) 12512WS-04 (DIP,ST) LED-ON PD :TN334J(0.33uF,STD) AC2/GND IRIS-O TRIGGER LED-ON IRIS-SEL IRIS-SEL IRIS-ref AC1/DC JUMP1 IRIS-ref N.C(3225-SMD PAD) IRIS-O +12V LEFT AC :OPEN IRIS-PWM1 JUMP2 DC :SHORT +12V +12V...
  • Page 81 7-2-4 SDC-415/SDC-313 SERIES BACK PCB (1) NA/ND/PA/PD TYPE RB160M-40 +12V L300 C313 1uF/6.3V(16KQ) +5V-I KIA78L09F(SOT-89) HB-1H1005-100JT R316 12K(10F) 1K(10J) 0.1uF/16V(10ZO) C312 220K(10J) C301 33uF/6.3V(A) LED1 BL-B2141Q R314 3.3K(10J) +12V INPUT IRIS-O IRIS-O R306 100K(10J) 0.1uF/50V(16KB) IRIS-ref U300A 0.1uF/50V(16KB) NJM3403AV C310 R305 100K(10J) HB-1M1005-601JT...
  • Page 82 7-2-4 SDC-415 BACK PCB (2) SDC-415PH TYPE D6 RB160M-40 +12V L300 C313 1uF/6.3V(16KQ) +5V-I KIA78L09F(SOT-89) HB-1H1005-100JT R316 12K(10F) 1K(10J) 0.1uF/16V(10ZO) C312 220K(10J) C301 33uF/6.3V(A) LED1 BL-B2141Q R314 3.3K(10J) +12V INPUT IRIS-O IRIS-O R306 100K(10J) 0.1uF/50V(16KB) IRIS-ref U300A 0.1uF/50V(16KB) NJM3403AV C310 R305 100K(10J) HB-1M1005-601JT...

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