Related Manuals for Toro ProCore Processor
Summary of Contents for Toro ProCore Processor
- Page 1 Form No. 3397-398 Rev A ProCore ® Processor Model No. 09749—Serial No. 315000001 and Up *3397-398* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding an Authorized Toro Dealer, or to register your product.
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Page 3: Table Of Contents
Contents Recommended Maintenance Schedule(s) ......32 Daily Maintenance Checklist ........33 Premaintenance Procedures ........33 Safety ................4 Lubrication ...............34 Training ..............4 Greasing the Bearings and Bushings ......34 Safe Handling of Fuels ..........4 Engine Maintenance ..........35 While Operating............4 Servicing the Air Cleaner .........35 Maintenance ............ -
Page 4: Safety
To ensure optimum performance and continued safety or container opening at all times until fueling is complete. certification of the machine, use only genuine Toro Do not use a nozzle lock open device. replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, •... -
Page 5: Maintenance
• Do not overspeed the engine by changing the governor settings. To be sure of safety and accuracy, have your Toro Distributor check the maximum engine speed with a tachometer. • The engine must be shutoff before checking the oil or adding oil to the crankcase. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105-4586 1. Entanglement hazard, belt—stay away from moving parts. Do not operate the machine with the shields or guards removed;... - Page 7 114-7774 112-4279 1. Crushing hazard, hand—pinch point; keep hands away. 1. Entanglement hazard, belt—keep all guards in place. 112-4280 1. Warning—stay away from moving parts. 112-4277 1. Stored energy hazard—to disconnect the machine linked to an aerator, lower processor and aerator to the ground, engage the storage pin in the front hole and support the machine with a jackstand, disconnect the mechanical 112-4283...
- Page 8 112-4276 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Falling, crushing hazard, bystanders—no riders on machine. 4. Warning—stay away from moving parts; do not operate with guards removed, keep all guards in place. 5.
- Page 9 112-4293 1. Stored energy hazard—lower processor to the ground, release tension by moving the tow vehicle closer to the machine, engage the storage pin in the front hole and support the machine with a jackstand, disconnect the mechanical linkage from the workman, disconnect the hydraulic lines, before driving away.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Electrolyte (not supplied) Charge the battery. Petroleum jelly (not supplied) Install the battery. Jack stand Mount the jack stand. Jack-stand tube Position the storage pins. Storage pin Hitch pin (included with the one-pass hitch) -
Page 11: Removing, Activating, And Charging The Battery
Important: Refer to Special Instructions for Workman 2. Remove the strap securing the battery cover to the and other utility tow vehicles (tractors) (page 21) battery box (Figure special operating instructions for the Workman and other utility tow vehicles (tractors). Removing, Activating, and Charging the Battery Parts needed for this procedure:... -
Page 12: Installing The Battery
Installing the Battery Parts needed for this procedure: Petroleum jelly (not supplied) Procedure 1. Slide the battery into the battery box with the terminals facing rearward. Figure 5 WARNING 1. Electrolyte Battery terminals or metal tools could short against metal processor components causing Important: Do not overfill the battery as this sparks. -
Page 13: Mounting The Jack Stand
Mounting the Jack Stand Parts needed for this procedure: Jack stand Jack-stand tube Procedure One-Pass Hitch 1. Remove the bolt and nut securing the tow bar to the front of the core processor (Figure Figure 8 2. Remove the tow bar. 1. -
Page 14: Positioning The Storage Pins
Workman Tow Hitch 1. On the side of the tow hitch, slide the jack onto the jack tube (Figure 10). Figure 11 1. Storage pin 3. Rear hole (core processor connected to tow vehicle) 2. Front hole (core processor disconnected from tow vehicle) Figure 10 1. - Page 15 • Connect the control link to the front holes in the frame hitch pivot when operating ProCore 864 and 880 aerators. • Connect the control link to the rear holes in the frame hitch pivot when operating a ProCore 660 aerator.
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Page 16: Disconnecting The Core Processor From The Tow Vehicle
Figure 15 Figure 16 1. Storage pin 3. Rear hole (core processor 1. Storage pin 3. Rear hole (core processor connected to tow vehicle) connected to tow vehicle) 2. Front hole (core processor 2. Front hole (core processor disconnected from tow disconnected from tow vehicle) vehicle) - Page 17 Mounting the Core Processor to the Workman Vehicle Parts needed for this procedure: Figure 19 Hitch pin (included with the tow hitch) 1. Jack Lynch pin (included with the tow hitch) Cable tie 5. Connect the hydraulic hoses to the vehicle quick couplers.
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Page 18: Disconnecting The Core Processor From The Workman Vehicle
2. Slowly lower the processor until it comes to rest on the rear roller and tires. Install the storage pins in the front hole position (Figure 23). 4. After the storage pins are installed, turn the tractor to the O position. -
Page 19: Adjusting The Brush Height
Adjusting the Brush Height No Parts Required Procedure Refer to Adjusting the Brush Height (page 23). Leveling the Core Processor No Parts Required Procedure Refer to Leveling the Core Processor (page 24). -
Page 20: Product Overview
Ignition Switch Product Overview The ignition switch (Figure 26) which is used to start and Controls stop the engine, has 3 positions: O and S . Turn TART the key to the S position to engage the starter motor. TART Release the key when the engine starts. -
Page 21: Specifications
Contact your Authorized Service Dealer or Brush width 178 cm (70 inches) Distributor or go to www.Toro.com for a list of all approved Chopper width 178 cm (70 inches) attachments and accessories. -
Page 22: Operation
Operation DANGER In certain conditions, gasoline is extremely Note: Determine the left and right sides of the machine flammable and highly explosive. A fire or explosion from the normal operating position. from gasoline can burn you and others and can damage property. -
Page 23: Checking The Engine-Oil Level
3. Add unleaded regular gasoline to both fuel tanks, until WARNING the level is 6 mm to 13 mm (1/4 to 1/2 inch) below the Gasoline is harmful and can be fatal if swallowed. bottom of the filler neck. Long-term exposure to vapors can cause serious This space in the tank allows gasoline to expand. -
Page 24: Leveling The Core Processor
Figure 29 Figure 30 1. Locknut 3. Roller-height-adjusting 1. Locknut 3. Roller-height-adjusting nuts nuts 2. Height-adjusting key 4. Roller-height-adjusting 2. Height-adjusting key 4. Roller-height-adjusting plate plate Note: The table has made accommodations for 2.5 Leveling the Core Processor cm (1 inch) of brush wear. Replace the brush if worn more than 2.5 cm (1 inch). - Page 25 Rear Roller Adjustment Table Open Notches New Brush Height Height of Cut 9.2 cm (3–5/8 inches) 8.5 cm (3–3/8 inches) 9.5 to 7.6 cm (3–3/4 to 3 inches) 7.9 cm (3–1/8 inches) 7.3 cm (2–7/8 inches) 6.6 cm (2–5/8 inches) 7.6 to 5.7 cm (3 to 2–1/4 inches) 6.0 cm (2–3/8 inches) 5.4 cm (2–1/8 inches)
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Page 26: Adjusting The Brush Height In The Field
positioned to the left side of the tow hitch so that it does not interfere with the hoses. Figure 32 1. Leveling crank Figure 33 Note: If the leveling crank is difficult to turn, 1. Roller scraper adjusting fasteners lower the transport wheels on the core processor to relieve some of the pressure on the crank. -
Page 27: Starting The Machine
Starting the Machine Operating the Core Processor • Make sure that the core processor is clean, especially the WARNING brush and chopper housings. • Set the brush height slightly higher above the height of Rotating parts can cause serious personal injury. cut (ex. -
Page 28: While Operating
• The amount of soil processed can be influenced by the 4. If using the tow hitch, reposition the core processor tine size, hole depth, and hole spacing of the aerator. behind the vehicle, retract the tow hitch and move the Smaller tine size and wider spacing leaves less soil on latch-handle pin to the locked position (Figure... -
Page 29: Soil Moisture Chart
Soil Moisture Chart This chart is to be used as a guideline for determining soil moisture. Core processing in conditions that fall into the shaded area of the chart may give less than desirable results. Sand Sandy Loam Clay Loam Clay Gritty when moist, almost Gritty when moist;... -
Page 30: Inspecting The Chopper Tips
Important: When cleaning the chopper area, stand clear 2. Using a hack saw, cut a slot in the sheared end of the of the output chute to avoid injury from thrown objects. bolt and into the chopper tip (Figure 37). 3. -
Page 31: Operating The Machine At High Altitude
Operating the Machine at High Altitude When operating in high altitudes, the carburetor jets may have to be changed to obtain optimum engine performance. Use the chart below to determine which carburetor jet is required for the operating altitude. Order the carburetor jets from your Briggs and Stratton Dealer. -
Page 32: Maintenance
Every 600 hours • Replace the fuel filter. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. Note: If you need a schematic, go to www.Toro.com and search for your machine from the Manuals link on the home page. -
Page 33: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the engine oil and fuel level. Check the air cleaner Check unusual operating noises. Check hydraulic hoses for damage. -
Page 34: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours Lubricate the 18 core processor grease fittings regularly with No. 2 lithium grease. Lubricate the chopper, rear roller and rotating corner bearings immediately after every washing. 1. Lubricate the following grease fittings: •... -
Page 35: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Note: Service the air cleaner filter only when the service indicator (Figure 43) requires it. Changing the air filter before it is necessary only increases the chance of dirt entering the engine when you remove the filter. Figure 42 2. -
Page 36: Servicing The Engine Oil
1. Check each filter for shipping damage. Do not damaged filters. 2. Carefully slide the safety filter into the filter body (Figure 44). 3. Carefully slide the primary filter over the safety filter (Figure 44). Note: Ensure that the primary filter is fully seated by pushing on its outer rim while installing it. - Page 37 2. Turn the key in the ignition switch to the O position, and remove the key. 3. Wait for all moving parts to stop before leaving the operating position. 4. Clean around the oil dipstick (Figure 46) so that dirt cannot fall into the filler hole and damage the engine.
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Page 38: Servicing The Spark Plugs
Removing the Spark Plugs contacts the filter adapter, then tighten the filter an additional 2/3 to 1 turn (Figure 48). 1. Turn the key in the ignition switch to the O position, 7. Fill the crankcase with the proper type of new oil; refer remove the key, and wait for all moving parts to stop Servicing the Engine Oil (page 36). -
Page 39: Fuel System Maintenance
Fuel System 3. Loosen the hose clamp at the fuel filter and slide it up the fuel line away from the fuel filter (Figure 51). Maintenance 4. Disconnect the fuel line from the fuel filter (Figure 51). Note: Allow gasoline to drain into a fuel container can Replacing the Fuel Filter or drain pan (Figure... -
Page 40: Electrical System Maintenance
Electrical System WARNING Maintenance Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting Servicing the Battery in personal injury. • When removing or installing the battery, do not Service Interval: Every 100 hours allow the battery terminals to touch any metal •... -
Page 41: Cooling System Maintenance
Belt Maintenance Cooling System Maintenance Adjusting the Belts Service Interval: After the first 8 hours Cleaning the Engine Screen Every 50 hours and the Oil Cooler 1. Check the belts for cracks, frayed edges, burn marks, or any other damage. Service Interval: Before each use or daily 2. - Page 42 3. To release the belt tension, do the following: A. Loosen the lower nut on the eye bolt and thread it to the end of the bolt (Figure 55). G030926 Figure 57 1. Eye-bolt height 2. Eye bolt Figure 55 6.
- Page 43 Chopper to Brush Belt 8. Install the belt cover. To adjust or install the belt, do the following: 1. Remove the belt cover (Figure 59). Figure 59 1. Chopper to brush-belt 3. Nut cover 2. Idler pulley 4. Chopper to brush belt 2.
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Page 44: Hydraulic System Maintenance
Hydraulic System 6. Carefully slide the belt onto the chopper shaft. Do not rotate the chopper shaft. Maintenance 7. While tensioning the right side of the belt, slide the bottom of the belt into the grooves of the brush pulley. Do not rotate the brush pulley. -
Page 45: Storage
Storage Note: Let the engine cool before storing it and do not store it near a flame. 1. Wash the brush housing and chopper with water. Turn the key in the ignition switch to the O position and increase speed until the Chopper rotator is engaged. Stand to 1 side at rear of machine and spray water into spinning chopper until clean. - Page 46 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.