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Internal Use Only MINI HI-FI SYSTEM SERVICE MANUAL MODEL: CJ87 (CJ87, CJS87F) CAUTION BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS” IN THIS MANUAL. P/NO : AFN77612162 FEBRUARY, 2017...
SERVICING PRECAUTIONS NOTES REGARDING HANDLING OF THE PICK-UP 1. Notes for transport and storage 1) The pick-up should always be left in its conductive bag until immediately prior to use. 2) The pick-up should never be subjected to external pressure or impact. Storage in conductive bag Drop impact 2.
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NOTES REGARDING COMPACT DISC PLAYER REPAIRS 1. Preparations 1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components can be damaged, and for that reason components should be handled with care.
ESD PRECAUTIONS Electrostatically Sensitive Devices (ESD) Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated circuits and some field-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
HIDDEN KEY MODE 1. HIDDEN KEY MODE TABLE HIDDEN MODE ENTRANCE KEY(Audio) EXIT KEY Front ‘Stop’ Version Check Remote Control Key ‘Play’ for 1.5s + Remote Control Key ‘Play’ for 5s Front ‘Stop’ EEPROM INITIAL Auto exit + Remote Control Key ‘ ‘...
2. HIDDEN KEY MODE DESCRIPTION 2-1. Version Check - Function : Version Check. - Entrance Key : Front ‘Stop’ + Remote Control Key ‘Play’ for 5s. - Exit Key : Remote Control Key ‘Play’ for 1.5s. - Operation explanation : Remote Control Key VFD Display (Example) Result MCS Version...
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2-5. Disc Lock On/Off - Function : Lock Open Key. - Entrance Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s. - Exit Key : Front ‘Stop’ + Remote Control Key ‘Stop’ for 5s. - Operation Explain : Open Key Block ‘LOCKED’. 2-6.
SERVICE INFORMATION FOR EEPROM POWER ON It is possible at any function. (ex. It is possible at VFD “NO USB” status, too.) VFD “NO DISC” status This is an example. Front ‘Stop’ + Remote control ‘ ’ DETECT NEW EEPROM push same timing during 5 s (OPTION EDIT SCREEN) NAME...
PROGRAM DOWNLOAD GUIDE 1. AUDIO PROGRAM Download program file name must be MICOM_CJ87_YYMMDDX.HEX If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function.
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2. CD PROGRAM Download program file name must be HG790_CJ87_YYMMDDX.bin If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function.
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3. EQ & DEMO PROGRAM Download program file name must be EQ_DEMO_PRG_CJ87_XXXX.BIN If security program(Water Wall) is activated on PC, you must save the file to the USB storage device and disable the security software, then download the file to your set. Downloading file proceeds in the same way at USB1 function and USB2 function.
FOTA UPDATE STEP USING BT APP Step1 : App connecting Step2 : Device version info (Check FW version) After connecting the BT App with SET, When touch the “Device Version info” button, the user could fi nd the “Device Version info” on user could fi...
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Step5 : Download from CDN server Step6 : Transfer FW 1st step is download from CDN server to After completed the download from server, smart phone. The progress bar is displayed smart phone start to transfer the fi rmware to the on BT App.
SPECIFICATIONS GENERAL Power requirements Refer to the main label on the unit. Power consumption Refer to the main label on the unit. Networked standby : 0.5 W (If all network ports are activated.) Dimensions (W x H x D) Approx.
EXPLODED VIEWS 1. CABINET AND MAIN FRAME SECTION NOTES) THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE. SMPS MAIN FRONT CABLE2 CABLE1...
DISASSEMBLY INSTRUCTIONS 1. Case Top 1-1) Remove the 7 Screws. 1-2) Remove the Case Top. Figure 1 2. Panel Front Assembly 2-1) Disconnect the 4 FFC Cables from the Main Board. 2-2) Unhook the 10 Locking Tabs by using Flat-head screwdriver. 2-3) Remove the Panel Front Assembly.
3. Panel PCB & Multi Knob 3-1) Multi Knob 3-1-1) Insert a Flat-head screwdriver in the hole (H1). 3-1-2) Remove the Multi Knob. 3-2) Jack PCB 3-2-1) Remove the 2 Screws. 3-2-2) Remove the Jack PCB. 3-3) BT Module 3-3-1) Unhook the Locking tab (L1). 3-3-2) Remove the BT Module.
5. Main PCB & SMPS PCB 5-1) Remove the 2 Screws from the Panel Rear. 5-2) Disconnect the 4 FFC Cables from the Main Board. 5-3) Remove the 10 Screws from the Main Board & SMPS Board. 5-4) Remove the Main Board & SMPS Board. Figure 5 2-12...
6. Bracket Inner 6-1) Remove the 2 Screws from the Panel Rear. 6-2) Remove the 2 Screws from the Bracket Inner. 6-3) Remove the Bracket Inner. Figure 6 2-13...
7. MD & Lighting PCB 7-1) Remove the 2 Screws from the MD. 7-2) Remove the 2 Screws from the Lighting PCB. 7-3) Remove the MD & Lighting PCB. Figure 7 8. Panel Rear 8-1) Remove the 1 Screw from the Panel Rear. 8-2) Remove the Panel Rear.
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SECTION 3 ELECTRICAL CONTENTS ONE POINT REPAIR GUIDE ..........................3-2 1. NO POWER ............................3-2 2. NO BOOTING WHEN POWER ON THE SET..................3-4 3. NO BOOTING IN CD/USB FUNCTION ....................3-5 4. NO OPERATION OF MD ........................3-10 5. NO SOUND IN THE USB FUNCTION ....................3-15 6.
ONE POINT REPAIR GUIDE 1. NO POWER If the unit doesn’t work by no power problem, repair the set according to the following guide. 1-1. POWER 1-1-1. Solution Please check and replace F901, BD901 and TH900 ~ TH903 on SMPS board. 1-1-2.
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ONE POINT REPAIR GUIDE NO POWER If the unit doesn’t work by no ±PVDD problem, repair the set according to the following guide. 1-2. AMP POWER 1-2-1. Solution Please check and replace F911, Q905, Q906 on SMPS board. 1-2-2. How to troubleshoot (Countermeasure) 1) Check if the fuse F911 is open or short-circuit.
ONE POINT REPAIR GUIDE 2. NO BOOTING WHEN POWER ON THE SET The set doesn’t work when press the power button on the FRONT board or the remote control. 2-1. IC501 2-1-1. Solution Replace IC501 on MAIN board. 2-1-2. How to troubleshoot (Countermeasure) 1) Check the 5.6 VA(CN300) and DVCC 3.3 V(IC306) in standby mode.
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ONE POINT REPAIR GUIDE 3. NO BOOTING IN CD/USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 3-1.
ONE POINT REPAIR GUIDE NO BOOTING IN CD/USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 3-2.
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ONE POINT REPAIR GUIDE NO BOOTING IN CD/USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 3-3.
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ONE POINT REPAIR GUIDE NO BOOTING IN CD/USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 3-4.
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ONE POINT REPAIR GUIDE NO BOOTING IN CD/USB FUNCTION After you turn on power key and displayed message in the following order (HELLO VOL XX CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally. 3-5.
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ONE POINT REPAIR GUIDE 4. NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the spindle motor among them. 4-1.
ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the sled motor among them. 4-2.
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ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the servo motors in MD don’t work. This step is for checking the tray open/close motor among them. 4-3.
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ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the pickup module in MD doesn’t work. This step is for checking the laser tracking actuator. 4-4.
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ONE POINT REPAIR GUIDE NO OPERATION OF MD When no sound output in the CD function, you can not listen to music reading data from a CD disc if the pickup module in MD doesn’t work. This step is for checking the laser focusing actuator. 4-5.
ONE POINT REPAIR GUIDE 5. NO SOUND IN THE USB FUNCTION There is no sound output in the USB function, repair the set according to the following guide. 5-1. USB FUNCTION 5-1-1. Solution Replace IC501 or IC303 on MAIN board. 5-1-2.
ONE POINT REPAIR GUIDE 6. AUDIO OUTPUT IS SMALL OR NO AUDIO OUTPUT Audio signal output is small or not. when you power on the middle power mini system. 6-1. AMP IC (IC700 ~ IC702, IC800 ~ IC802) 6-1-1. Solution Replace IC700 ~ IC702, IC800 ~ IC802 on MAIN board.
ONE POINT REPAIR GUIDE 7. NO POWER ON (STANDBY LED IS BLINKING) It doesn’t turn on, and blinks standby LED (RED). 7-1. AMP FETs 7-1-1. Solution Replace AMP FET on MAIN board. 7-1-2. How to troubleshoot (Countermeasure) 1) This symptom occurs, when DC protection is detected. MAIN reasons are like below. - When some of AMP FETs dead.
ONE POINT REPAIR GUIDE 8. SPEAKER NO AUDIO Speaker no audio. 8-1. AMP IC (IC700 ~ IC702, IC800 ~ IC802) 8-1-1. Solution Replace IC700 ~ IC702, IC800 ~ IC802 on MAIN board. 8-1-2. How to troubleshoot (Countermeasure) 1) Check supply voltage of AMP(CN800) & PWM signal Normal supply voltage and signal ...
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ONE POINT REPAIR GUIDE 9. NO SOUND There is no sound output in the AUX function, repair the set according to the following guide. 9-1. AUX FUNCTION 9-1-1. Solution Replace IC200 on MAIN board. 9-1-2. How to troubleshoot (Countermeasure) 1) Check AUX_L/R signals to IC200(pin3, pin4). 2) Check if MCS_BCK, MCS_LRCK, &...
ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the PORT. IN function, repair the set according to the following guide. 9-2. PORT. IN FUNCTION 9-2-1. Solution Replace IC200 on MAIN board. 9-2-2. How to troubleshoot (Countermeasure) 1) Check PT_L/ R signal from FRONT board to MAIN board.
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ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the TUNER function, repair the set according to the following guide. 9-3. TUNER FUNCTION 9-3-1. Solution Replace IC200, TU500 on MAIN board. 9-3-2. How to troubleshoot (Countermeasure) 1) Check if TUNER_LR is entered from pin1 & pin3 of TU200 to IC200(pin1, pin2). ...
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ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the MIC IN function, repair the set according to the following guide. 9-4. MIC IN FUNCTION 9-4-1. Solution Replace IC200, IC201 on MAIN board. 9-4-2. How to troubleshoot (Countermeasure) 1) Check MIC_SIG signal to pin6 of CN200.
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ONE POINT REPAIR GUIDE NO SOUND There is no sound output in the Bluetooth function, repair the set according to the following guide. 9-5. BLUETOOTH FUNCTION 9-5-1. Solution Replace IC501 on the MAIN board or bluetooth module on the FRONT Panel. 9-5-2.
ONE POINT REPAIR GUIDE 10. VFD IS NOT DISPLAYED WHEN POWER ON THE SET When power on the set, any icons or characters on VFD are not displayed. 10-1. VFD (VFD301) 10-1-1. Solution Please check and replace VFD301 on FRONT board. 10-1-2.
ELECTRICAL TROUBLESHOOTING GUIDE 1. POWER SUPPLY ON SMPS BOARD No output 5.1 VA Replace F901 (same fuse). Is the F901 normal? Replace BD901. Is BD901 normal? Is the VCC Is D960, D961 normal? (11 V ~ 25 V) supplied to IC901 pin4? Power line of MAIN PCB is short.
ELECTRICAL TROUBLESHOOTING GUIDE POWER SUPPLY ON SMPS BOARD No -5 V Is the Is the D959 normal? Check or replace D959. VCC -7 VA supplied to IC953 pin2? Check or replace Q951. Is there Check P_CTL ‘H’ signal at Q953 from μ-com.
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ELECTRICAL TROUBLESHOOTING GUIDE POWER SUPPLY ON SMPS BOARD No AMP output Is the Check PFC P.CTL Is the C904 voltage PFC P.CTL OK? from μ-com. about 390 V? Is the VCC 12 V supplied to Replace D908, Q955, PC903. IC904 pin16? Check or replace IC904, Q907 ~ Q910.
ELECTRICAL TROUBLESHOOTING GUIDE 2. SYSTEM PART Power on. CN101 “HELLO” cable connection Display on FLD Check FFC cable. CN101 pin11, 22, 25,power Check SMPS board. CN101 pin5, 6, 7 data signal Check MAIN board. F+/- & VH voltage OK? Replace VFD301. Check When turn CN101 pin3, 4 I2C data...
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ELECTRICAL TROUBLESHOOTING GUIDE 3. NO AUDIO CHECK CD FUNCTION Is Motor_open/ close OK? LOAD +, - OK? disc insert? (IC400 pin6, 7) Check IC501. Is motor impedance Check loading motor. about 12 Ω? Check IC400. Focusing/ OPU driving Tracking/ Sled signal Disc reading OK? (Focusing &...
ELECTRICAL TROUBLESHOOTING GUIDE NO AUDIO CHECK USB play IC303 When insert USB, USB power USB_5 V Replace IC303. IC501 pin U7, U8, A7, A8 USB_D signal OK? IC200 Check audio cable. pin 3, 4 AUX input signal IC200 Check IC501. pin15, 16, 17 I2S input signal IC200 Replace IC200.
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ELECTRICAL TROUBLESHOOTING GUIDE NO AUDIO CHECK POT. IN IC200 Check FRONT board. pin29, 30 POT. IN input signal IC200 Check IC501. pin15, 16, 17 I2S input signal IC200 pin18 Replace IC200. ADC_data output signal TUNER TUN200 IC200 pin1, 2 TUNER_L/R output TUNER_L/R input signal Check +3.3 V of TUN200.
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ELECTRICAL TROUBLESHOOTING GUIDE NO AUDIO CHECK IC501 Check IC501. pin D1,D2,E1 I2S Clock signal IC501 Check IC501. pin E2 I2S data signal IC600 Replace IC600. PWM data output signal 3-32...
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ELECTRICAL TROUBLESHOOTING GUIDE NO AUDIO CHECK Pin45, 46 of IC600 Pin39 ~ 50 of IC600 FL/FR± signal OK? SW1± signal OK? Check IC600. Check IC600. IC601,IC603 IC602 FL/FR audio signal OK? SW1 audio signal OK? Check IC601,IC603 Check IC602 Pin13 Pin13 of IC702 of IC700, IC801 FL/FR SW1 audio signal OK?
WAVEFORMS OF MAJOR CHECK POINT 1. DSP (IC501) X X I X X I Fig 1-1. Crystal of RTC 32.768 MHz Fig 1-2. Crystal of system 24 MHz (Both ends of R561) X501 ( MAIN DSP : R551, C53B) X500 This model is not used.
WIRING DIAGRAM AUX In Tuner IC200 MAIN IC400 SMPS Motor DR IC600 IC401 RF IC IC100 IC503 IC501 IC504 MICOM F/S 16M SDRAM module Harness FRONT Party Thruster JACK USB2 USB1 3-41 3-42...
DECK MECHANISM DISASSEMBLY (S1) Cover Top Clamp Assembly Clamp Assembly Plate Magnet Clamp (L1) < Figure A > < Figure B > 1. Cover Top 2. Clamp Assembly 1) Remove the 2 screws (S1). 1) Place the Clamp Assembly as Figure B. 2) Unhook the 4 Locking Tabs (L1) by using a 2) Bending the Cover Top in direction of flat-head screwdriver.
DECK MECHANISM DISASSEMBLY Emergency eject hole MD Sub (H1) Assembly Tray Disc < Bottom side view > Tray Disc < Figure D > Tray Disc 3) Grasp the both sides of the Tray Disc and lift it up as Figure D, and then pull the Tray Disc <...
DECK MECHANISM DISASSEMBLY Base Main Figure H-1 Guide Gear Loading Gear Pulley (L3) Base Main < Bottom side view > Belt Loading (L4) Deck PCB Motor < Bottom side view > Assembly < Bottom side view > Assembly Deck PCB (S3) Assembly <...