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Operating Instructions
Electrical Linear Actuator
RSDE10 ... 50 (Contrac)
42/68-287-EN
Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHDE10-50 (Contrac) @ 10\mod_1181738043187_3101.doc @ 105281
Rated forces
10 ... 50 kN (2200 ... 11000 lbf)
In explosion-proof design
®
P R O F I
PROCESS FIELD BUS
B U S
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Related Manuals for ABB HART RSDE10
Summary of Contents for ABB HART RSDE10
- Page 1 Operating Instructions Electrical Linear Actuator RSDE10 ... 50 (Contrac) 42/68-287-EN Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Contrac/RHDE10-50 (Contrac) @ 10\mod_1181738043187_3101.doc @ 105281 Rated forces 10 ... 50 kN (2200 ... 11000 lbf) In explosion-proof design ® P R O F I PROCESS FIELD BUS B U S...
- Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2007 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.
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Page 3: Table Of Contents
Contents Safety ..................................5 General Safety Information ..........................5 Technical limits...............................5 Warranty provision ............................6 Labels and symbols............................6 1.4.1 Symbols and warnings ..........................6 1.4.2 Name plate ..............................7 Operator liability .............................7 Personnel qualification ...........................7 Returning devices............................8 Disposal................................8 1.8.1 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment) ....8 Transport safety information ..........................8 1.10 Storage conditions............................9... - Page 4 Contents Automatic / manual mode..........................24 Manual operation............................24 Maintenance...............................25 Inspection and overhaul ..........................25 Brake adjustment ............................27 Oil change ..............................27 Filling capacity..............................28 Trouble shooting ...............................29 Electrical test values.............................29 Technical data..............................30 General information............................30 Technical data RSDE10 ... RSDE20......................30 Technical Data RSDE50 ..........................31 Technical data for the cable set (for Ex-relevant range) ................32 10 Appendix ................................33 10.1 Permits and certifications ..........................33...
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Page 5: Safety
Pos: 4.4 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops. -
Page 6: Warranty Provision
Safety Pos: 4.7 /Sicherheit/Allgemein/Gewährleistungsbestimmungen @ 0\mod_1129706207246_3101.doc @ 3261 Warranty provision A use contrary to the device’s stipulated use, disregarding of this manual, the use of under- qualified personnel as well as unauthorized alterations excludes the manufacturer of liability from any resulting damages. The manufacturer’s warranty expires. Pos: 4.8 /Überschriften/1.1/1-spaltig/S - Z/Schilder und Symbole @ 0\mod_1129721947139_3101.doc @ 3204 Labels and symbols Pos: 4.9 /Sicherheit/Allgemein/Symbole und Signalwörter @ 0\mod_1129716750196_3101.doc @ 3244... -
Page 7: Name Plate
..Öl / Oil: Mit / With Elektronik/Electronics EBN ../EBS... II 2 G/D ck EEx de [ib] ib II B T4 bzw IP6x T=130°C ZELM 04 ATEX 0209 X ABB Autom ation D-32425 Minden Made in Germany M00305 Fig. 1... -
Page 8: Returning Devices
WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. -
Page 9: Storage Conditions
Safety 1.10 Storage conditions Pos: 4.21 /Sicherheit/Aktorik/Elektr. Schwenkantriebe/Lagerbedingungen @ 9\mod_1181415663015_3101.doc @ 102780 The actuators may be stored under moist and aggressive condition for a short time. The equipment is protected against external corrosive influences. However, direct exposure to rain, snow, etc., must be avoided. Actuators, equipped with an anti condensation heater, are additionally protected by desiccant, which is placed in the following locations:. -
Page 10: Operating Safety Information
Safety Pos: 4.27 /Überschriften/1.1/1-spaltig/S - Z/Sicherheitshinweise zum Betrieb @ 0\mod_1140166424437_3101.doc @ 3205 1.13 Operating safety information Pos: 4.28 /Sicherheit/Aktorik/Elektr. Schwenkantriebe/Sicherheitshinweise zum Betrieb @ 10\mod_1181723396187_3101.doc @ 105180 Warning - risk of injury! Note that the actuator position may be changed accidentally by the repelling power of the valve when the brake is released! Before switching on, ensure that the specified environmental conditions in the “Technical Specifications”... -
Page 11: Explosion-Protection Safety Precautions
Explosion-protection safety precautions Pos: 6.1 /Überschriften/1/A - F/Ex-technische Sicherheitshinweise @ 9\mod_1181416415484_3101.doc @ 102826 Explosion-protection safety precautions Pos: 6.2 /Ex-technische Sicherheitshinweise/Aktorik/Antriebe/Linearantriebe/RSDE10...50/Bauliche Veränderungen RSDE @ 10\mod_1182331362687_3101.doc @ 108149 Important Technical modifications to the actuator or motor cancel the explosion protection. • Before installing the actuator, review the information on the ID label regarding device class, Ex category, Ex zone and temperature class to make sure the actuator is approved for operation in the relevant hazardous area. -
Page 12: Design And Function
Design and function Pos: 8 /Überschriften/1/A - F/Aufbau und Funktion @ 0\mod_1129797620733_3101.doc @ 3140 Design and function Pos: 9 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe, Ex/Allgemein/Ex-Konzept Grafik @ 8\mod_1177060836500_3101.doc @ 85623 115 V AC / 230 V AC motor temperature DCS / controller monitoring unit (z.B. -
Page 13: Installation
Installation Pos: 11.1 /Überschriften/1/M - R/Montage @ 0\mod_1140519732218_3101.doc @ 3159 Installation Pos: 11.2 /Überschriften/1.1/1-spaltig/A - F/Antriebskontrolle @ 10\mod_1181632527031_3101.doc @ 103415 Actuator check Pos: 11.3 /Montage/Aktorik/Linearantriebe/RSDE10..50/Antriebskontrolle @ 10\mod_1182147634156_3101.doc @ 107239 Before you start to install the actuator make sure that the delivery status corresponds to the ordered status and to the intended use. -
Page 14: Installation Instructions
Installation Installation instructions Pos: 11.8 /Montage/Aktorik/Linearantriebe/RSDE10..50/Montagehinweise RSDE @ 10\mod_1182146269109_3101.doc @ 107193 • Make sure that the actuator is accessible from all sides to ensure convenient hand wheel operation, electrical connection, and replacement of assemblies. • Avoid direct exposure to rain, snow and other environmental influences. •... -
Page 15: Mounting Examples
Installation Mounting examples Pos: 11.12 /Montage/Aktorik/Linearantriebe/RSDE10..50/Montagebeispiel RSDE @ 10\mod_1181899902640_3101.doc @ 106583 M00310 Fig. 4: Installation example RSDE 1 Cover for thrust rod 9 Valve 2 Servo motor 10 Mechanical position indicator 3 Hand wheel 11 Thrust rod 12 Screw plug for stop position 4 Mounting screws (8.8) 5 external stop 13 Thrust rod cover... -
Page 16: Adaptation Of Actuator Stroke To The Valve Stroke
Installation Adaptation of actuator stroke to the valve stroke Pos: 11.14 /Montage/Aktorik/Linearantriebe/RSDE10..50/Anpassung des Antriebshubs @ 10\mod_1181890576062_3101.doc @ 106326 The factory-set actuator stroke corresponds to the stroke named on the ID-label + 1 mm (0.04 inch). If an application requires stroke adjustment, proceed as follows (comply with min./max. stroke;... -
Page 17: Electrical Connection
Use a certified cut-off unit for the thermal motor monitoring. Permitted units are, e.g.: - ABB motor temperature monitoring unit SD 241 B - 3 RN 1011-1 CK 00 , Ex II (2) GD , PTB 01 ATEX 3218, Siemens Pos: 13.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830... -
Page 18: Cable Shield
Electrical connection Pos: 13.4 /Überschriften/1.1/1-spaltig/G - L/Kabelschirm @ 10\mod_1181823716656_3101.doc @ 106187 Cable shield Pos: 13.5 /Überschriften/1.1.1/1-spaltig/Signalteil @ 10\mod_1182501083765_3101.doc @ 108573 5.1.1 Signal part Pos: 13.6 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Kabelschirm Anschluss @ 10\mod_1181823021906_3101.doc @ 106144 M00307 Fig. 5: Fitting the shield 1. Remove approx. 2 cm of cable sheathing (3) from the end of the cable. 2. -
Page 19: Terminal Connection Diagrams
Electrical connection Pos: 13.10 /Überschriften/1.1/1-spaltig/A - F/Anschlusspläne @ 0\mod_1139844727625_3101.doc @ 3179 Terminal connection diagrams Pos: 13.11 /Überschriften/1.1.1/1-spaltig/Leistungselektronik EBN853 (Contrac) @ 10\mod_1182165265546_3101.doc @ 107477 5.2.1 Power Electronic Unit EBN853 (Contrac) Pos: 13.12 /Überschriften/1.1.1.1/1-spaltig/Analog / Binär @ 10\mod_1182230113218_3101.doc @ 107842 5.2.1.1 Analog / digital Pos: 13.13 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss Leistungselektronik EBN853 @ 10\mod_1182165664453_3101.doc @ 107576 Important The electrical connection is provided by terminals on the actuator and on the electronic unit. - Page 20 Electrical connection 5.2.1.2 PROFIBUS DP mains Screen at both ends up 115 V AC / to the sub distribution board. 230 V AC One-sided screening ext. fuse in further wiring possible. SD241B Bus in Bus out bus connection bus termination e ndp.
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Page 21: Power Electronic Unit Ebn861 (Contrac)
Electrical connection Pos: 13.15 /Überschriften/1.1.1/1-spaltig/Leistungselektronik EBN861 (Contrac) @ 10\mod_1182165334171_3101.doc @ 107530 5.2.2 Power Electronic Unit EBN861 (Contrac) Pos: 13.16 /Überschriften/1.1.1.1/1-spaltig/Analog / Binär @ 10\mod_1182230113218_3101.doc @ 107842 5.2.2.1 Analog / digital Pos: 13.17 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss Leistungselektronik EBN861 @ 10\mod_1182165694015_3101.doc @ 107599 Important The electrical connection is provided by terminals on the actuator and on the electronic unit. - Page 22 Electrical connection 5.2.2.2 PROFIBUS DP mains mains Screen at both ends up to the 115 V AC / 110 V AC ... 230 V AC sub distribution board. One-sided 230 V AC ext.fuse screening in further wiring possible. ext.fuse SD241B Bus in Bus out Contrac...
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Page 23: Power Electronic Unit Ebs852 (Contrac) / Ebs862 (Contrac)
Electrical connection Pos: 13.19 /Überschriften/1.1.1/1-spaltig/Leistungselektronik EBS852 (Contrac) / EBS862 (Contrac) @ 10\mod_1182165403125_3101.doc @ 107553 5.2.3 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) Pos: 13.20 /Überschriften/1.1.1.1/1-spaltig/Analog / Binär @ 10\mod_1182230113218_3101.doc @ 107842 5.2.3.1 Analog / digital Pos: 13.21 /Elektrischer Anschluss/Aktorik/Antriebe/Allgemein/Elektrischer Anschluss Leistungselektronik EBS852 / EBS862 @ 10\mod_1182165726453_3101.doc @ 107622 Important The electrical connection is provided by terminals on the actuator and on the electronic unit. -
Page 24: Operation
Operation Pos: 15.1 /Überschriften/1/A - F/Betrieb @ 10\mod_1175678278921_3101.doc @ 76015 Operation Pos: 15.2 /Bedienung/Aktorik/Antriebe/Allgemein/Hinweis Stellkreisüberwachung @ 10\mod_1181715780000_3101.doc @ 105020 Important The actuator is supplied with activated positioning loop monitoring in the power electronic unit as default settings. Do not de-activate this setting. Pos: 15.3 /Überschriften/1.1/1-spaltig/A - F/Automatik / Handbetrieb @ 10\mod_1181715570281_3101.doc @ 104973 Automatic / manual mode Pos: 15.4 /Bedienung/Aktorik/Antriebe/Linearantriebe/Automatik / Handbetrieb @ 10\mod_1181805435734_3101.doc @ 105927... -
Page 25: Maintenance
Maintenance Pos: 17.1 /Überschriften/1/S - Z/Wartung @ 10\mod_1181642125390_3101.doc @ 103817 Maintenance Pos: 17.2 /Wartung / Reparatur/Aktorik/Antriebe/Allgemein/Wartung @ 10\mod_1181640290218_3101.doc @ 103695 Important All maintenance activities may only be performed by properly qualified persons. Contrac actuators feature a robust construction. As a result, they are highly reliable and require minimal maintenance. - Page 26 Maintenance Overhaul intervals: Interval Measures 1 x per year Visual check of the gaskets for leaks, change if necessary. every 2 years functional check: drive the actuator 2 x through the entire stroke range and check for correct speed reduction. every 4 years Check oil level max.
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Page 27: Brake Adjustment
Maintenance Pos: 17.7 /Überschriften/1.1/1-spaltig/A - F/Bremseneinstellung @ 10\mod_1181642242218_3101.doc @ 103863 Brake adjustment Pos: 17.8 /Wartung / Reparatur/Aktorik/Antriebe/Allgemein/Bremseneinstellung @ 10\mod_1181641915859_3101.doc @ 103794 Warning - risk of injury! Note that the actuator position may be changed accidentally by the repelling power of the valve when the brake is released! Since the brake is permanently released in AUT mode it is not exposed to mechanical wear. -
Page 28: Filling Capacity
Maintenance Pos: 17.13 /Überschriften/1.1/1-spaltig/A - F/Füllmengen @ 10\mod_1181654885484_3101.doc @ 104359 Filling capacity Pos: 17.14 /Wartung / Reparatur/Aktorik/Antriebe/Linearantriebe/RSDE10...50/Füllmengen @ 10\mod_1181905008312_3101.doc @ 106748 Model RSDE10 / RSDE20 Mounting position IMV 1 IMV 3 IMB 5 IMB 5 oil quantity, approx. max. stroke 100 mm 3.8 l 5.4 l 3.8 l... -
Page 29: Trouble Shooting
Trouble shooting Pos: 19.1 /Überschriften/1/A - F/Fehlerbehebung @ 8\mod_1177421457781_3101.doc @ 86174 Trouble shooting Pos: 19.2 /Fehlermeldungen/Aktorik/Antriebe/Allgemein/Fehlersuche @ 10\mod_1181571422531_3101.doc @ 103198 This chapter only covers failures caused by the hardware. Use the online-help of the configuration software for an extended troubleshooting. failure pattern possible reason troubleshooting... -
Page 30: Technical Data
Technical data Pos: 21.1 /Überschriften/1/S - Z/Technische Daten @ 0\mod_1132904574837_3101.doc @ 3169 Technical data Pos: 21.2 /Überschriften/1.1/1-spaltig/A - F/Allgemeine Daten @ 0\mod_1140622753015_3101.doc @ 3177 General information Pos: 21.3 /Technische Daten / Datenblatt/Aktorik/Antriebe/Schwenkantriebe, Ex/Allgemein/Allgemeine Daten RSDE @ 10\mod_1182260728312_3101.doc @ 107953 Operating mode S9;... -
Page 31: Technical Data Rsde50
Technical data Pos: 21.7 /Überschriften/1.1/1-spaltig/S - Z/Technische Daten RSDE50 @ 10\mod_1182153228062_3101.doc @ 107381 Technical Data RSDE50 Pos: 21.8 /Technische Daten / Datenblatt/Aktorik/Antriebe/Linearantriebe, Ex/El. Linearantrieb RSDE50/Regelantrieb RSDE50 @ 7\mod_1172563793562_3101.doc @ 69956 Model RSDE50-3,0 RSDE50-10,0 Rated force 50 kN (11000 lbf) (adjustable to 0.5 / 0.75 or 1x rated force) Starting force 1.2 x rated force (break-away torque in end positions for short time 2 x rated force) Operating speed, adjustable... -
Page 32: Technical Data For The Cable Set (For Ex-Relevant Range)
Technical data Pos: 21.10 /Überschriften/1.1/1-spaltig/S - Z/Techn. Daten des Kabelsatz (für Ex-rel.Bereich) @ 10\mod_1181825650828_3101.doc @ 106233 Technical data for the cable set (for Ex-relevant range) Pos: 21.11 /Ex-technische Daten/Aktorik/Antriebe/Allgemein/Kabelsatz @ 10\mod_1181827495093_3101.doc @ 106256 Motor connection motor temperature monitoring Signal terminal (option) Wire conductor: 8 x 1.5 2 x 1.5... -
Page 33: Appendix
CE mark on the nameplate of actuator. − Conforms with EMC directive 89/336/EWG. − Conforms with the machinery directive 2006/42/EC. By placing the CE mark on its devices, ABB Automation Products GmbH declares its conformance with these directives. Ex approvals The symbol indicates devices with an ignition-proof design. - Page 34 Appendix Pos: 23.6 /Anhang/Allgemein/Rücksendeformular @ 0\mod_1132757486454_3101.doc @ 3820 Statement about the contamination of devices and components The repair and/or maintenance of devices and components will only be performed when a completely filled out explanation is present. Otherwise, the shipment can be rejected. This explanation may only be filled out and signed by authorized specialist personnel of the operator.
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Page 35: Index
Index Pos: 25.1 /Überschriften/1/G - L/Index @ 0\mod_1138787046328_3101.doc @ 3151 11 Index Pos: 25.2 /==== Wechsel ein- auf zweispaltig ==== @ 0\mod_1130421847171_3101.doc @ 3828 Wechsel ein-auf zweispaltig Pos: 25.3 /Inhaltsverzeichnis/Index @ 0\mod_1138784494500_3101.doc @ 3128 Actuator check ............13 Maintenance ............24 Adaptation of actuator stroke to the valve stroke ..15 Maintenance intervals..........24 Manual operation .............23 Appendix ..............33... - Page 36 Index Trouble shooting ............28 Warranty provision .............6 Valve requirements..........14 WEEE directive ............8 Pos: 25.4 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 26 /Rückseiten/Minden_Aktorik @ 2\mod_1151575081640_3101.doc @ 32243 ===== Ende der Stückliste ===== RSDE10 ... 50 (Contrac) 42/68-287-EN...
- Page 38 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (10.2007) ©...