Sony CDX-GT560 Service Manual
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- Installation/connections (2 pages) ,
- Operation instructions manual (56 pages) ,
- Service manual (46 pages)
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SERVICE MANUAL
Ver. 1.2 2007.04
• The tuner and CD sections have no adjustments.
AUDIO POWER SPECIFICATIONS (US, CND MODEL)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
23.2 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more
than 5% total harmonic distortion.
CD player section
Signal-to-noise ratio
120 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 107.9 MHz (US, CND model)
87.5 – 108.0 MHz (EA model)
87.5 – 108.0 MHz (at 50 kHz step)
(E, MX model)
87.5 – 107.9 MHz (at 200 kHz step)
(E, MX model)
FM tuning interval
50 kHz/200 kHz switchable (E, MX model)
Antenna (aerial) terminal
External antenna (aerial) connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo), 0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
Sony Corporation
9-887-402-03
eVehicle Division
2007D04-1
Published by Sony Techno Create Corporation
© 2007.04
CDX-GT51W/GT510/
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
AM
Tuning range
AM tuning interval
Antenna (aerial) terminal
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
Power amplifier section
Outputs
Speaker impedance
Maximum power output
General
Outputs
FM/AM COMPACT DISC PLAYER
GT560/GT560S
US Model
Canadian Model
CDX-GT51W/GT510
E Model
CDX-GT560/GT560S
NEW
MG-101FA-188//Q
DAX-25A
530 – 1,710 kHz (US, CND model)
531 – 1,602 kHz (EA model)
531 – 1,602 kHz (at 9 kHz step) (E, MX model)
530 – 1,710 kHz (at 10 kHz step) (E, MX model)
9 kHz/10 kHz switchable (E, MX model)
External antenna (aerial) connector
30 µV
Speaker outputs (sure seal connectors)
4 – 8 ohms
52 W × 4 (at 4 ohms)
Audio outputs terminal (front, sub/rear
switchable)
Power antenna (aerial) relay control terminal
Power amplifier control terminal
– Continued on next page –
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Table of Contents
Related Manuals for Sony CDX-GT560
Summary of Contents for Sony CDX-GT560
- Page 1 Power amplifier control terminal Separation 35 dB at 1 kHz Frequency response 30 – 15,000 Hz – Continued on next page – FM/AM COMPACT DISC PLAYER Sony Corporation 9-887-402-03 eVehicle Division 2007D04-1 Published by Sony Techno Create Corporation © 2007.04...
- Page 2 THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REPLACE THESE COMPONENTS WITH SONY PARTS REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
- Page 3 CDX-GT51W/GT510/GT560/GT560S • • CD Playback UNLEADED SOLDER You can play CD-DA (also containing CD TEXT*) and CD-R/ Boards requiring use of unleaded solder are printed with the lead- CD-RW (MP3/WMA/AAC files also containing Multi Session) free mark (LF) indicating the solder contains no lead. and ATRAC CD (ATRAC3 and ATRAC3plus format).
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Page 4: Table Of Contents
1. Insert the AUX jack into the KEY board. Connections (CDX-GT51W: CND/GT510) ....7 2. Place the KEY board on the front panel. Location of Controls (CDX-GT560: E, MX/GT560S) ... 9 3. Solder the three terminals of the jack. Connections (CDX-GT560: E, MX/GT560S) ....9 DISASSEMBLY 2-1. -
Page 5: General
CDX-GT51W/GT510/GT560/GT560S SECTION 1 GENERAL This section is extracted from instruction manual. • LOCATION OF CONTROLS (CDX-GT51W: US) Location of controls and basic operations Main unit H EQ3 (equalizer) button 9 The following buttons on the card remote commander have also different buttons/functions To select an equalizer type (XPLOD, from the unit. - Page 6 CDX-GT51W/GT510/GT560/GT560S Source selector (not supplied) Supplied with the CD/MD changer Selector de fuente Suministrado con el cambiador de CD/MD (no suministrado) XA-C40 Supplied with XA-C40 Suministrado con el XA-C40 AUDIO OUT REMOTE FRONT BUS AUDIO IN AUDIO AUDIO AUDIO from car antenna (aerial) REAR FRONT desde la antena del automóvil...
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Page 7: Location Of Controls (Cdx-Gt51W: Cnd/Gt510)
CDX-GT51W/GT510/GT560/GT560S • LOCATION OF CONTROLS (CDX-GT51W: CND/GT510) Location of controls and basic operations Main unit H EQ3 (equalizer) button 9 The following buttons on the card remote commander have also different buttons/functions To select an equalizer type (XPLOD, from the unit. Remove the insulation film before VOCAL, EDGE, CRUISE, SPACE, use (page 4). - Page 8 CDX-GT51W/GT510/GT560/GT560S Source selector Supplied with the CD/MD changer (not supplied) Fourni avec le changeur de CD/MD Sélecteur de source (non fourni) Supplied with XA-C40 XA-C40 Fourni avec le XA-C40 AUDIO OUT REMOTE FRONT BUS AUDIO IN AUDIO AUDIO AUDIO from car antenna (aerial) REAR FRONT à...
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Page 9: Location Of Controls (Cdx-Gt560: E, Mx/Gt560S)
CDX-GT51W/GT510/GT560/GT560S • LOCATION OF CONTROLS (CDX-GT560: E, MX/GT560S) Location of controls and basic operations Main unit H EQ3 (equalizer) button 9 The following buttons on the card remote commander have also different buttons/functions To select an equalizer type (XPLOD, from the unit. Remove the insulation film before VOCAL, EDGE, CRUISE, SPACE, use (page 4). - Page 10 CDX-GT51W/GT510/GT560/GT560S Source selector (not supplied) Selector de fuente Supplied with the CD/MD changer (no suminidtrado) Suministrado con el cambiador de CD/MD Supplied with XA-C40 XA-C40 Suministrado con el XA-C40 AUDIO OUT REMOTE FRONT BUS AUDIO IN AUDIO AUDIO AUDIO from car antenna (aerial) REAR FRONT desde la antena del automóvil...
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Page 11: Disassembly
CDX-GT51W/GT510/GT560/GT560S Ver. 1.2 SECTION 2 DISASSEMBLY Note: This set can be disassemble according to the following sequence. 2-1. SUB PANEL ASSY (Page 12) 2-2. CD MECHANISM BLOCK (Page 12) 2-4. SERVO BOARD 2-3. MAIN BOARD (Page 13) (Page 13) 2-5. CHASSIS (T) SUB ASSY (Page 14) 2-6. -
Page 12: Sub Panel Assy
CDX-GT51W/GT510/GT560/GT560S Note: Follow the disassembly procedure in the numerical order given. 2-1. SUB PANEL ASSY 3 two claws 2 two claws 4 flexible flat cable (20 core) 1 two screws (CN802) (+PTT 2.6 × 6) 5 sub panel assy 2-2. CD MECHANISM BLOCK 6 bracket (CD) 7 CD mechanism block 5 two screws... -
Page 13: Main Board
CDX-GT51W/GT510/GT560/GT560S 2-3. MAIN BOARD 4 screw (+PTT 2.6 × 10) 5 two screws (+P 2.6 × 8) 6 two screws (+P 2.6 × 8) 7 two screws 1 three ground point screws (+PTT 2.6 × 10) (+PTT 2.6 × 6) 2 two screws (+PTT 2.6 ×... -
Page 14: Chassis (T) Sub Assy
CDX-GT51W/GT510/GT560/GT560S 2-5. CHASSIS (T) SUB ASSY 2 two precision screws 1 two precision screws (+P 1.7 × 2.2) (+P 1.7 × 2.2) 4 chassis (T) sub assy 3 claw 2-6. ROLLER ARM ASSY 5 roller arm assy 4 gear (RA1) 1 spring (RAL) 3 washer 2 spring (RAR) -
Page 15: Chassis (Op) Assy
CDX-GT51W/GT510/GT560/GT560S Ver. 1.2 2-7. CHASSIS (OP) ASSY 6 chassis (OP) assy 1 tension spring (KF) 7 coil spring (damper) (natural) 8 coil spring (damper) (green) 4 slider (R) 3 lever (D) 2 gear (LE1) -
Page 16: Diagnosis Function
CDX-GT51W/GT510/GT560/GT560S SECTION 3 DIAGNOSIS FUNCTION Description of the Diagnostics function: 4. Contents of each display mode 4-1. Reset count display mode 1. Setting the Diag display mode With the power off, press the [4/SHUF] button, [5] button, and [4/SHUF] button on the set body or the remote control (for more than 2 seconds) in turn. - Page 17 CDX-GT51W/GT510/GT560/GT560S 4-5. CD error information display mode 4-6. OFFSET/FAILURE error display mode 4-5-1. Error description 0 6 1 X X X X X 0 5 1 Operating hours Error information Error description Error description Indication Description (in hexadecimal (0: OFFSET, 1: FAILURE) SERVO ERROR format) Recency of information...
- Page 18 CDX-GT51W/GT510/GT560/GT560S MEMO...
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Page 19: Diagrams
CDX-GT51W/GT510/GT560/GT560S SECTION 4 DIAGRAMS 4-1. BLOCK DIAGRAM — MAIN SECTION — J451 (2/2) FRONT ELECTRONIC VOLUME IC401 R-CH J451 (1/2) AUDIO OUT 2 A2 OUTS2 R-CH 1 A1 OUTS1 R-CH REAR AUDIO R-CH R-CH MUTE POWER AMP/MULTIPLE R-CH Q430 VOLTAGE REGULATOR J901 9 DP2 IC300... -
Page 20: Block Diagram -Display Section
CDX-GT51W/GT510/GT560/GT560S 4-2. BLOCK DIAGRAM — DISPLAY SECTION — • NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. SYSTEM CONTROL (In addition to this, the necessary note is IC501 (2/2) Q991–993 printed in each block.) FL DRIVE... -
Page 21: Printed Wiring Board -Main Section
CDX-GT51W/GT510/GT560/GT560S 4-3. PRINTED WIRING BOARD — MAIN SECTION — : Uses unleaded solder. • Semiconductor Location J451 Ref. No. Location AUDIO OUT D101 REAR FRONT AUDIO IN J370 D102 (REMOTE IN) (ANTENA) D103 CNJ400 D104 (BUS CONTROL IN) D105 JC999 CNJ400 D106 B14.4V... -
Page 22: Schematic Diagram -Main Section (1/3)
CDX-GT51W/GT510/GT560/GT560S 4-4. SCHEMATIC DIAGRAM — MAIN SECTION (1/3) — • Refer to page 29 for IC Block Diagram. C303 JC999 C323 C306 C308 C324 R302 C319 JC302 C309 JC504 C305 C307 C317 JC300 JC301 C304 C301 R301 C318 IC300 IC B/D CN300 C462 C472... -
Page 23: Schematic Diagram -Main Section (2/3)
CDX-GT51W/GT510/GT560/GT560S 4-5. SCHEMATIC DIAGRAM — MAIN SECTION (2/3) — • Refer to page 30 for IC Block Diagram. J451 C432 C413 C414 C442 C422 C452 JC998 R418 R416 JW26 C443 C447 R442 R422 R452 R432 R417 R419 JC303 C423 C446 R474 R472 R462... -
Page 24: Schematic Diagram -Main Section (3/3)
CDX-GT51W/GT510/GT560/GT560S • Refer to page 20 for Waveforms. 4-6. SCHEMATIC DIAGRAM — MAIN SECTION (3/3) — • Refer to page 31 for IC Pin Descriptions. (Page 22) (Page 23) Q590 Q589 IC602 D493 C519 R494 R543 S103 D494 JC53 R551 D501 R535 R538... -
Page 25: Printed Wiring Board -Sub Section
CDX-GT51W/GT510/GT560/GT560S 4-7. PRINTED WIRING BOARD — SUB SECTION — : Uses unleaded solder. (Page 27) KEY BOARD CN901 LED202, S201 FMA4 LED202 R202 CN201 LED201 R201 S201 LED201 (DISC IN) FMA3 (11) 1-871-696- (Page 21) MAIN BOARD CN802 CN202 1-871-696- (11) CDX-GT51W/GT510/GT560/GT560S... -
Page 26: Schematic Diagram -Sub Section
CDX-GT51W/GT510/GT560/GT560S 4-8. SCHEMATIC DIAGRAM — SUB SECTION — CN202 CN201 (Page 28) (Page 23) R202 R201 S201 LED202 LED201 CDX-GT51W/GT510/GT560/GT560S... -
Page 27: Printed Wiring Board -Key Section
CDX-GT51W/GT510/GT560/GT560S 4-9. PRINTED WIRING BOARD — KEY SECTION — : Uses unleaded solder. LED902,952, S902 SOURCE LSW901 LED908,958, S908 R939 S902 S908 LSW901 R941 LED941–944, LED991–994 LED903,953, (VOLUME ILLUMINATE) S903 LED944 LED992 LED907,957, M>/ S907 SEEK+ LED994 LED942 SEEK– S903 S907 S904 LED904,954,... -
Page 28: Schematic Diagram -Key Section
CDX-GT51W/GT510/GT560/GT560S 4-10. SCHEMATIC DIAGRAM — KEY SECTION — D982 R991 R992 R993 FL900 R973 LED917 LED967 LED909 LED959 LED943 LED993 LED907 LED957 LSW901(2/2) R972 R971 IC971 LED914 LED964 LED941 LED991 LED902 LED952 LED908 LED958 C971 LED916 LED966 LED910 LED960 LED944 LED994 R933 R934... - Page 29 CDX-GT51W/GT510/GT560/GT560S • IC BLOCK DIAGRAMS IC300 TDA8588AJ/N2/R1 (MAIN Board (1/3)) LF– C BUS LR– PGND3 IN-RL IN_RR S-GND PROTECTION/ DIAGNOSTIC IN_LR IN_LF ACGND PGND2 RR– STANDBY/ MUTE RF– CHIP DETECT/ PGND1 DIAGNOSTIC BATTERY TEMPERATURE DIAG DETECTION PROTECTION ENABLE LOGIC SWITCH CRES SWITCH REG1...
- Page 30 CDX-GT51W/GT510/GT560/GT560S IC401 BD3442FS-E2 (MAIN Board (2/3)) 32 FIL VCC2 100k 31 GND INPUT INPUT VOLUME1 TREBLE VOLUME2 100k SELECTOR GAIN /MUTE /BASS B1 3 30 SDA /MIDDLE 100k LOGIC 29 SCL 28 MUTE 100k 27 VCC 100k FADER 26 OUTF1 100k EFFECT FADER...
- Page 31 CDX-GT51W/GT510/GT560/GT560S • IC PIN DESCRIPTIONS • IC501 MB90F045PF-G-9016-SPE1 (SYSTEM CONTROL) (MAIN BOARD (3/3)) Pin No. Pin Name Pin Description AREASEL0 Destination setting pin AREASEL1 Destination setting pin AREASEL2 Frequency select signal input B-OUTSEL Blackout existence distinction signal input (L: blackout none, H: blackout) NOSE_SW Front panel detaching detection signal input (L: Panel on, H: Panel off) ACC_SEL...
- Page 32 CDX-GT51W/GT510/GT560/GT560S Pin No. Pin Name Pin Description Operation mode setting pin (Pull up) Operation mode setting pin (Pull up) Operation mode setting pin (Pull down) KEYACK Key acknowledgment detect signal input Not used in this set. (Pull down) TU_ATTIN Tuner mute zero cross detect signal input Not used in this set.
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Page 33: Exploded Views
CDX-GT51W/GT510/GT560/GT560S SECTION 5 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • -XX and -X mean standardized parts, so The components identified by mark 0 or dotted line with mark. number in the exploded views are not supplied. they may have some difference from the 0 are critical for safety. -
Page 34: Front Panel Section
CDX-GT51W/GT510/GT560/GT560S 5-2. FRONT PANEL SECTION RE901 not supplied (KEY board) J901 FL901 not supplied not supplied not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1204-628-A PANEL OVERALL ASSY, FRONT (GT510:US) X-2149-328-1 PANEL (SV) ASSY, FRONT (GT51W) A-1206-157-A PANEL OVERALL ASSY, FRONT (GT51W:US) X-2149-331-1 PANEL (SV) ASSY, FRONT (GT560S) -
Page 35: Cd Mechanism Section (Mg-101Fa-188//Q)
CDX-GT51W/GT510/GT560/GT560S Ver. 1.2 5-3. CD MECHANISM SECTION (MG-101FA-188//Q) NOTE: Refer to SUPPLEMENT-1 for disassembly of OPTICAL PICK-UP. not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied not supplied Ref. No. Part No. -
Page 36: Electrical Parts List
CDX-GT51W/GT510/GT560/GT560S SECTION 6 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark. the parts list may be different from the they are seldom required for routine service. - Page 37 CDX-GT51W/GT510/GT560/GT560S Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark LED992 8-719-078-21 LED SML-310PTT86 (VOLUME ILLUMINATE) R948 1-216-030-00 RES-CHIP 1/10W LED993 8-719-078-21 LED SML-310PTT86 (VOLUME ILLUMINATE) R949 1-216-031-00 RES-CHIP 1/10W LED994 8-719-078-21 LED SML-310PTT86 (VOLUME ILLUMINATE) R950 1-216-027-00 RES-CHIP 1/10W R951...
- Page 38 CDX-GT51W/GT510/GT560/GT560S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1204-625-A MAIN BOARD, COMPLETE (GT51W/GT510) C403 1-126-176-11 ELECT 220uF A-1206-171-A MAIN BOARD, COMPLETE (GT560:E,MX/GT560S) C405 1-124-248-00 ELECT 22uF A-1206-183-A MAIN BOARD, COMPLETE (GT560:EA) C410 1-162-927-11 CERAMIC CHIP 100PF C412 1-162-970-11 CERAMIC CHIP...
- Page 39 CDX-GT51W/GT510/GT560/GT560S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C703 1-126-163-11 ELECT 4.7uF D365 8-719-977-12 DIODE DTZ6.8B C704 1-115-340-11 CERAMIC CHIP 0.22uF D366 8-719-977-12 DIODE DTZ6.8B C705 1-162-970-11 CERAMIC CHIP 0.01uF D367 8-719-977-12 DIODE DTZ6.8B C801 1-104-665-11 ELECT 100uF...
- Page 40 CDX-GT51W/GT510/GT560/GT560S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark JC53 1-216-864-11 SHORT CHIP Q590 8-729-027-23 TRANSISTOR DTA114EKA-T146 JC100 1-216-864-11 SHORT CHIP Q600 8-729-047-76 TRANSISTOR FMC2A-T148 JC300 1-216-296-11 SHORT CHIP Q601 8-729-027-23 TRANSISTOR DTA114EKA-T146 JC301 1-216-296-11 SHORT CHIP Q605 8-729-027-43 TRANSISTOR DTC114EKA-T146 JC302...
- Page 41 CDX-GT51W/GT510/GT560/GT560S MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R471 1-216-809-11 METAL CHIP 1/10W R549 1-216-825-11 METAL CHIP 2.2K 1/10W R472 1-216-833-11 METAL CHIP 1/10W R550 1-216-845-11 METAL CHIP 100K 1/10W R474 1-216-864-11 SHORT CHIP R551 1-216-864-11 SHORT CHIP R480...
- Page 42 CDX-GT51W/GT510/GT560/GT560S MAIN SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < THERMISTOR (POSITIVE) > ACCESSORIES ************ TH400 1-803-350-21 THERMISTOR, POSITIVE 1-479-077-13 REMOTE COMMANDER (RM-X151) < TUNER UNIT > 2-548-729-01 LID, BATTERY CASE (for RM-X151) 2-698-276-11 MANUAL, INSTRUCTION (ENGLISH,SPANISH) A-3220-961-B TUNER UNIT (TUX-032) (GT51W:US) 2-698-276-21 MANUAL, INSTRUCTION (ENGLISH,FRENCH)
- Page 43 CDX-GT51W/GT510/ GT560/GT560S US Model Canadian Model CDX-GT51W/GT510 SERVICE MANUAL E Model CDX-GT560/GT560S Ver. 1.2 2007.04 SUPPLEMENT-1 File this supplement with the service manual. Subject: Notes for removal of the OPTICAL PICK-UP added. DISASSEMBLY 1. CHUCKING ARM SUB ASSY 3 chucking arm sub assy 1 spring Note: Have this portion receive the chassis.
- Page 44 CDX-GT51W/GT510/GT560/GT560S 2. SLED MOTOR ASSY 2 three serration screws (M 2 × 3) 3 sled mtor assy 1 spring turn table spring stand Note: Never remove these parts since they were adjusted. stand Note: Place the stand with care not to touch the turn table. Note for Assembly three serration screws (M 2 ×...
- Page 45 CDX-GT51W/GT510/GT560/GT560S 3. OPTICAL PICK-UP SECTION 2 optical pick-up section Note: Be careful not to touch the lens and hologram terminal when removing the optical pick-up section. 4. OPTICAL PICK-UP 1 pan tapping screw (M 1.4 × 2.5) 2 leaf spring (sub guide) 3 leaf spring (OP) 5 optical pick-up 4 lead screw assy...
- Page 46 CDX-GT51W/GT510/GT560/GT560S REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2006.09 2006.12 Correction of disassembly of OPTICAL PICK-UP.