Related Manuals for Electrolux Boiling pan Smart
Summary of Contents for Electrolux Boiling pan Smart
- Page 1 Service manual Boiling pan Smart, Smart Variomix, Smart Promix ® DOC. NO. ST0 9153-02 EDITION 13 2018.10...
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Page 2: Table Of Contents
Contents Page General instructions Control panel Choice of language Filling pressure vessel with water Electronic Calibration of temperature sensor Reset the service interval Checking the safety valve Manometer and control manometer tap Agitator shaft 11-12 Lid switch Resistance control and replacing of heating element Fitting of the food temperature sensor Connecting of screened cabel Frequency converter... -
Page 3: General Instructions
General instructions Safety instructions If the instructions in this and other documentation for the Switch off the power before attempting to rectify faults or equipment are not followed, it could endanger the safety of operating problems. the product and void the supplier’s guarantee and liability for •... - Page 4 Control panel Valid to june 2013 Variomix agitator Promix agitator Smart, Smart Promix , Smart Promix ® ® Smart Variomix, Smart Variomix ICE On/Off Display Menu forwards Menu back Increase value Decrease value Start Stop Agitator start Agitator stop Increase speed Decrease speed Tilting Tip return...
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Page 5: Control Panel
Control panel Valid from july 2013 Variomix agitator Promix agitator Smart, Smart Promix , Smart Promix ® ® Smart Variomix, Smart Variomix ICE On/Off Display Menu forwards Menu back Increase value Decrease value Start Stop Agitator start Agitator stop Increase speed Decrease speed Tilting Tip return... -
Page 6: Choice Of Language
Choice of language Water filling of pressure vessel NOTE! The factory setting is English. Should be performed by trained personnel. (See Fig.1) Available languages are: Before the pan is started up, the pressure vessel must be filled Dansk with water (see also Operating Instructions). Deutsch English Without option Automatic cooling... -
Page 7: Electronic
Electronic Valid from Rev. UCP 0426 to UCP 0427 PULSE/ LITRE Replacement of effect PCB (se fig.1) When replacing the effect PCB, the electronic shall be adjusted · Select PULSE/ LITRE (428 or 495 pulse/ litre*) for the correct size boiling pan as below: ·... - Page 8 Electronic Valid from Rev. UCP 0428 PULSE/ LITRE Replacement of effect PCB (se fig.1) When replacing the effect PCB, the electronic shall be adjusted · Select PULSE/ LITRE (428 or 495 pulse/ litre*) for the correct size boiling pan as below: ·...
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Page 9: Calibration Of Temperature Sensor
Calibration of temperature sensor Adjustment of the jacket cooling water NOTE! In case of replacement of effect- or display PCB, the Valid to 2013. june food temperature sensor or the heating element temperature 1. Start the automatic cooling program, vait until a uniform sensor, temerature values for food and heating elemet have to flow of water running out of both pipes. -
Page 10: Checking The Safety Valve
Control testing of safety valve During inspection of pressure vessels, a check is performed • Confirm the code by pressing Start to ensure the safety valve opens at the correct pressure 150 • Select SAFETY TESTING with Decrease value and press kPa (1.5 bar). -
Page 11: Agitator Shaft
Agitator shaft parts Carrier screw O-ring Carrier shaft O-ring Slide bearing, upper Slide bearing, lower (fixed part) Holder + Upper rubber packing Locking ring Spacer ring Ball bearing Wedge for carrier shaft Wedge for slide bearing Agitator shaft Wedge Ball bearing Spacer ring Locking ring fig. - Page 12 Dismantling of agitator bearing (See fig. 5) · Tighten the carrier shaft with the carrier screw. · Dismantle the worn gear motor. There should be an O-ring under the screw. · Lossen the carrier screw from inside the pan and This must also be replaced with a new one.
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Page 13: Lid Switch
Lid switch (See fig. 7) The agitator should stop when the lid is opened. Stop shall occur when the gap between the vessel and the lid exceeding 40 mm. 1. Remove the old switch and the lid switch holder. 2. Assemble the new lid switch holder (C), the plate cam(A) and theend limit switch (E) as in the fig.7. -
Page 14: Resistance Control And Replacing Of Heating Element
Resistance control and replacing of heating element · Controll the resistant with the multimeter. · The heating element for 50,100 and 150 litre boiling pans have an rated effect of 7,5 kW, which is equivalent to ap- prox. 21 Ohms per each heating loop at 3x400V/3x230V and 25 Ohms per each heating loop at 3x440V connected voltage. -
Page 15: Frequency Converter
Control of the water level in the jacket - Level control of the water in the vessel is optional. If the level control is not working, water can be overfilled and get out through the deaerator/ the safety valve, this oc- curs;... -
Page 16: Description Of Plc Functions For Ice Cooling Boiling Pans Until 2015.12
Description of PLC functions for ice cooling boiling pans until 2015.12 Starting the cooling program after cooling: When the boiling pan is switched ON/ OFF after cooling. When the boiling pan is switched ON and no program is selected, the following are enabled: Inputs Outputs Valve... - Page 17 Boiling after cooling When the program for cooking is selected, the pump will start and pump the water to the correct water level in the jacket. NOTE! Draining the water to the right level depending to the volume of the boiling pan takes between 300-600 sec.
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Page 18: Description Of Plc Functions For Ice Cooling Boiling Pans From 2016.01
Description of PLC functions for ice cooling boiling pans from 2016.01 Starting the cooling program after cooling: When the boiling pan is switched ON/ OFF after cooling. When the boiling pan is switched ON and no program is selected, the following are enabled: Inputs Outputs Valve... - Page 19 Boiling The boiling pan starts heating and the following are enabled: Inputs Outputs Valve Valve Activated Activated closed open When the boiling pan is switched ON/ OFF after boiling. When the boiling pan is switched ON and no program is selected, the following are enabled: Inputs Outputs Valve, open...
- Page 20 Messages and Error codes (Valid to june 2013) Messages Cause Action The pan is not in working position. Red LED in START flashes. The following Press Tilt return text appears in the display: TILTING Xh XXmin XXX°C ATOR 000rpm The grid is fully or partly open. Close the grid and press Agitator start AGITATOR LID/GRID ON...
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Page 21: Messages And Error Codes
Messages and error codes (Valid from june, 2013 to may 2016) Message Cause Action Red LED in START flashes. The following The pan is not in working posi- Press Tilt return text appears in the display: tion. TILTING Xh XXmin XXX°C ATOR 000rpm AGITATOR The grid is fully or partly open. - Page 22 Messages and error codes (Valid from may 2016) Message Cause Action Red LED in START flashes. The following The pan is not in working posi- Press Tilt return text appears in the display: tion. TILTING Xh XXmin XXX°C ATOR 000rpm AGITATOR The grid is fully or partly open.
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Page 23: Product Number 400Mm Tilting Height
Product number 400mm tilting height Smart Prod.no Description Factory description Heating 9F23219000 Smart 50 L SMB50 Electrical 9F23219100 Smart 100 L SMB100 Electrical 9F23219200 Smart 150 L SMB150 Electrical 9F23219300 Smart 200 L SMB200 Electrical 9F23219400 Smart 300 L SMB300 Electrical 9F23219500 Smart Variomix 50 L... -
Page 24: Accessories And Replacement Parts 400Mm Tilting Height
Accessories and replacement parts 400mm tilting height Factory installed accessories Product number Designation Pan size 9F92810000 Mat temperature & HACCP 50-150 L 9F92810100 Mat temperature & HACCP 200-300 L 9F92810200 Automatic water filling 50-300 L 9F92810300 Automatic jacket cooling, electrically heated 50 L 9F92810400 Automatic jacket cooling, electrically heated... -
Page 25: Product Number 600Mm Tilting Height
Product number 600mm tilting height Smart Prod.no Description Factory description Heating 9F23221800 Smart 50 L SM6B50 Electrical 9F23221900 Smart 100 L SM6B100 Electrical 9F23222000 Smart 150 L SM6B150 Electrical 9F23222100 Smart 200 L SM6B200 Electrical 9F23222200 Smart 300 L SM6B300 Electrical 9F23222300 Smart Variomix 50 L... -
Page 26: Accessories And Replacement Parts 600Mm Tilting Height
Accessories and replacement parts 600mm tilting height Factory installed accessories Product number Designation Pan size 9F92810000 Food temperature & HACCP 50-150 L 9F92810100 Food temperature & HACCP 200-300 L 9F92810200 Automatic water filling 50-300 L 9F92812900 Automatic jacket cooling, electrically heated 50 L 9F92813000 Automatic jacket cooling, electrically heated... -
Page 27: Checklist For Maintenance Services
Checklist for maintenance services 1. Lubricate the tilting bearings. 2. Lubricate the tilting shaft. 3. Check the agitator seals and scrapers. 4. Check agitator motor: • Bushings • Motor shaft • Oil leakage 5. Check the position for the vessel in the tilted position. 6.