SAFETY PRECAUTIONS (Read these precautions before using this product.) Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly. The precautions given in this manual are concerned with this product only. For the safety precautions of the programmable controller system, refer to the MELSEC iQ-R Module Configuration Manual.
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[Design Precautions] WARNING ● Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller. Failure to do so may result in an accident due to an incorrect output or malfunction. (1) Emergency stop circuits, protection circuits, and protective interlock circuits for conflicting operations (such as forward/reverse rotations or upper/lower limit positioning) must be configured external to the programmable controller.
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[Design Precautions] WARNING ● Do not write any data to the "system area" and "write-protect area" of the buffer memory in the module. Also, do not use any "use prohibited" signals as an output signal from the CPU module to each module.
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[Design Precautions] CAUTION ● Do not install the control lines or communication cables together with the main circuit lines or power cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction due to noise. ●...
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[Installation Precautions] WARNING ● Shut off the external power supply (all phases) used in the system before mounting or removing the module. Failure to do so may result in electric shock or cause the module to fail or malfunction. [Installation Precautions] CAUTION ●...
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[Wiring Precautions] WARNING ● Shut off the external power supply (all phases) used in the system before installation and wiring. Failure to do so may result in electric shock or cause the module to fail or malfunction. ● After installation and wiring, attach the included terminal cover to the module before turning it on for operation.
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[Wiring Precautions] CAUTION ● Individually ground the FG and LG terminals of the programmable controller with a ground resistance of 100 ohms or less. Failure to do so may result in electric shock or malfunction. ● Use applicable solderless terminals and tighten them within the specified torque range. If any spade solderless terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure.
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[Startup and Maintenance Precautions] WARNING ● Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction. ● Correctly connect the battery connector. Do not charge, disassemble, heat, short-circuit, solder, or throw the battery into the fire. Also, do not expose it to liquid or strong shock. Doing so will cause the battery to produce heat, explode, ignite, or leak, resulting in injury and fire.
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[Startup and Maintenance Precautions] CAUTION ● Startup and maintenance of a control panel must be performed by qualified maintenance personnel with knowledge of protection against electric shock. Lock the control panel so that only qualified maintenance personnel can operate it. ●...
(2) Mitsubishi Electric prohibits the use of Products with or in any application involving, and Mitsubishi Electric shall not be liable for a default, a liability for defect warranty, a quality assurance, negligence or other tort and a product liability in these applications.
DIRECTIVES Method of ensuring compliance To ensure that Mitsubishi Electric programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment, certain measures may be necessary. Please refer to one of the following manuals. • MELSEC iQ-R Module Configuration Manual •...
This manual does not include information on the module function blocks. For details, refer to the Function Block Reference for the module used. e-Manual refers to the Mitsubishi Electric FA electronic book manuals that can be browsed using a dedicated tool.
PART NAMES This chapter describes the part names of the I/O module with diagnostic functions. (11) (11) (10) Name Description RUN LED Indicates the operating status. On: In operation Flashing (400ms cycles): Selected as a module for the online module change Off: 5V power supply interrupted, watchdog timer error occurred, or module replacement allowed in the process of the online module change ERR LED...
SPECIFICATIONS This chapter describes the performance specifications. Performance Specifications This section describes the performance specifications of the I/O module with diagnostic functions. Input module with diagnostic functions RX40NC6B DC input module Item Specifications Number of input points 16 points Rated input voltage 24VDC (ripple ratio: within 5%) (allowable voltage range: 20.4 to 28.8VDC) Rated input current 6.0mA TYP.
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■Circuit configuration TB16 Internal circuit TB17 Constant-voltage circuit TB18 24VDC ■Terminal connection Connection diagram viewed from the front of the module 24VDC X00 to X0F are signal names. The number of 1 to 18 indicates the terminal number. ■Input response time Timing Setting value 10ms...
Output module with diagnostic functions RY40PT5B transistor output module Item Specifications Number of output points 16 points Rated load voltage 24VDC (allowable voltage range: 20.4 to 28.8VDC) Maximum load current 0.5A/point, 5A/common Maximum inrush current Current is to be limited by the overload protection function. Leakage current at OFF 0.3mA or lower Maximum voltage drop at ON...
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■Circuit configuration Load Internal circuit Load TB16 24VDC TB17 Constant-voltage circuit TB18 ■Terminal connection Connection diagram viewed from the front of the module Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load Load 24VDC Y00 to Y0F are signal names.
FUNCTION LIST This chapter lists the functions of the I/O module with diagnostic functions. For details on the functions, refer to the following. MELSEC iQ-R I/O Module (With Diagnostic Functions) User's Manual (Application) Item Description Input function Input response time setting Allows changing the input response time of the input module with diagnostic functions on a point-by-point basis.
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Item Description Online module change function Allows addition of a module or replacement of a module mounted on a main base unit or an extension base unit while controlling the system at power-on. MELSEC iQ-R Online Module Change Manual *1 This function cannot be used with the inter-module synchronization function.
PROCEDURES BEFORE OPERATION This chapter describes the procedures before operation. Mounting a module Mount the I/O module with diagnostic functions in any desired configuration. Wiring Perform wiring of external devices to the I/O module with diagnostic functions. Page 28 Wiring Adding a module Add the I/O module with diagnostic functions to a module configuration by using the engineering tool.
INSTALLATION AND WIRING This chapter describes the installation and wiring of the I/O module with diagnostic functions. Before Using the I/O Modules with Diagnostic Functions Input module with diagnostic functions Precautions when using the input module with diagnostic functions ■Measures against back EMF When connecting an inductive load, connect a diode in parallel with the load.
Output module with diagnostic functions Precautions when using the output module with diagnostic functions ■Maximum switching frequency when L load is driven The maximum switching frequency imposes a limit on the use; an ON state or an OFF state must not be changed without an interval of at least one second.
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■Measures against back EMF When connecting an inductive load, connect a diode in parallel with the load. Use the diode that satisfies the following conditions: • A reverse breakdown voltage is more than ten times as high as the circuit voltage. •...
1.5 (22 to 16 AWG) can be used when a spring clamp terminal block (Q6TE-18SN) is used instead. To use a wire of larger size than the one described in the above table, take a measure by using FA goods of Mitsubishi Electric Engineering Co., Ltd. (such as FA- TB161AC+ FA-CBL20D).
Input Wiring Examples The following figures show examples of wiring between the input module with diagnostic functions and connectable DC input devices (DC output type). The input disconnection detection function detects a disconnection (no connection) when the input current is 0.3mA/point or lower.
APPENDICES Appendix 1 External Dimensions This chapter shows the external dimensions of the I/O module with diagnostic functions. Input module with diagnostic functions 27.8 (Unit: mm) *1 The terminal block for test pulse output is added to the module with production information (first four digits) of "0202" or later. Output module with diagnostic functions 27.8 (Unit: mm)
Japanese manual number: SH-081618-C This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
WARRANTY Please confirm the following product warranty details before using this product. 1. Gratis Warranty Term and Gratis Warranty Range If any faults or defects (hereinafter "Failure") found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term, the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company.
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1. Limited Warranty and Product Support. a. Mitsubishi Electric Company ("MELCO") warrants that for a period of eighteen (18) months after date of delivery from the point of manufacture or one year from date of Customer's purchase, whichever is less, Mitsubishi programmable logic controllers (the "Products") will be free from defects in material and workmanship.
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g. The Product information and statements contained on MELCO's website and in catalogs, manuals, technical bulletins or other materials provided by MELCO are provided as a guide for Customer's use. They do not constitute warranties and are not incorporated in the contract of sale for the Products. h.
TRADEMARKS Ethernet is a registered trademark of Fuji Xerox Co., Ltd. in Japan. The company names, system names and product names mentioned in this manual are either registered trademarks or trademarks of their respective companies. In some cases, trademark symbols such as ' ' or ' ' are not specified in this manual.
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SH(NA)-081619ENG-C(2211)MEE MODEL: R-DFIO-U-IN-E MODEL CODE: 13JX50 HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.