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DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art, sporty motorcycle that will continue to give you and your child pleasure for a long time if you maintain it properly.
..........10 when preparing for use ....... 27 Fuel, auxiliary substances....10 Starting the vehicle ......27 Spare parts, Starting off .......... 28 Husqvarna Motorcycles technical Shift, ride..........28 accessories ......... 10 Braking..........29 Service ..........10 Stopping, parking ....... 29 Figures ..........
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TABLE OF CONTENTS 10.10 Adjusting the spring preload of the 11.33 Installing the fuel tank ..... 63 shock absorber ....... 38 11.34 Checking for chain dirt 10.11 Adjusting the riding sag ....39 accumulation ........64 10.12 Checking the basic setting of the 11.35 Cleaning the chain ......
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TABLE OF CONTENTS 14.4 Removing the radiator cover ....93 20.7 Fork........... 120 14.5 Checking the antifreeze and coolant 20.8 Shock absorber ........ 121 level............. 94 20.9 Chassis tightening torques ....121 14.6 Checking the coolant level....95 SUBSTANCES..........124 14.7 Draining the coolant ......
Indicates work that requires expert knowledge and technical understanding. In the interest of your own safety, have this work performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required.
2 SAFETY ADVICE Use definition – intended use This vehicle has been designed and built to withstand the normal stresses and strains of racing. This vehicle complies with the currently valid regulations and categories of the top international motorsports organizations. Info Only operate this vehicle in closed-off areas remote from public road traffic.
Only operate the vehicle when it is in perfect technical condition, in accordance with its intended use, and in a safe and environmentally compatible manner. The vehicle should only be used by trained persons. Have malfunctions that impair safety promptly eliminated by an authorized Husqvarna Motorcycles workshop. Adhere to the information and warning labels on the vehicle.
– When you ride a motorcycle, set an example for your child and wear suitable protective clothing. In the interest of your child’s safety, Husqvarna Motorcycles recommends that only operating the vehicle while wearing protective clothing. Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key).
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The Owner's Manual can be downloaded several times using the QR code or the link on the delivery certificate. The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website. A printed copy can also be ordered from your authorized Husqvarna Motorcycles dealer.
3 IMPORTANT NOTES Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.
VIEW OF VEHICLE 4 View of vehicle, front left (example) K01409-10 Hand brake lever ( p. 15) Clutch lever ( p. 15) Fuel tank filler cap Air filter box cover Shift lever ( p. 17) Choke ( p. 17) Fuel tap ( p.
4 VIEW OF VEHICLE View of vehicle, rear right (example) K01410-10 Stop button ( p. 15) Throttle grip ( p. 15) Fork article number Foot brake lever ( p. 18) Kick starter lever ( p. 18) Level viewer for brake fluid, rear...
SERIAL NUMBERS 5 Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label Type label is located on the front frame tube. 402154-10 Engine number The engine number is located on the left side of the engine under the engine sprocket.
5 SERIAL NUMBERS Shock absorber article number The shock absorber part number is stamped on the top of the shock absorber above the adjusting ring towards the engine side. H02222-10...
CONTROLS 6 Clutch lever Clutch lever is fitted on the left side of the handlebar. The clutch is hydraulically operated and self-adjusting. S04274-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar. The front brake is engaged using the hand brake lever.
6 CONTROLS Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
CONTROLS 6 Fuel tap The fuel tap is on the left side of the fuel tank. Using the tap handle on the fuel tap, you can open or close the fuel supply to the carburetor. Possible states Fuel supply closed OFF – Fuel cannot flow from the fuel •...
6 CONTROLS The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11 6.10 Kick starter lever Kick starter lever is fitted on the right side of the engine. The kick starter lever can be swiveled.
CONTROLS 6 6.13 Service hour counter The service hour counter is attached below the seat. It shows the total number of service hours of the engine. The service hour counter begins counting when the engine is started and stops when the engine is switched off. Info The value indicated by the service hour counter cannot be cleared or adjusted.
7 PREPARING FOR USE Advice on preparing for first use Warning Danger of accidents A lack of physical and mental readiness on the part of the child poses a major risk. Children often underestimate or fail to recognize dangerous situations. – Your child must already be able to ride a bicycle.
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When using your motorcycle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.
7 PREPARING FOR USE Running in the engine – During the running-in phase, do not exceed the specified engine performance. Guideline Maximum engine performance During the first 3 operating hours < 70 % During the first 5 operating hours < 100 % –...
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Change the radiator cap. – Mount the air filter dust cover. Air filter dust cover (47206920000) Info Observe the fitting instructions for Husqvarna Motor- cycles technical accessories. M01104-01 – Mount the air filter sand cover. Air filter sand cover (79006922000)
– Change the radiator cap. – Adjust the carburetor jetting and setting. Info The recommended carburetor tuning is available from your authorized Husqvarna Motorcycles workshop. – Clean the chain. Chain cleaner ( p. 126) – Grease the chain.
PREPARING FOR USE 7 – Adjust the carburetor jetting and setting. Info The recommended carburetor tuning is available from your authorized Husqvarna Motorcycles workshop. – Clean the motorcycle. ( p. 110) – Straighten bent radiator fins carefully. M01107-01 Preparing vehicle for high temperatures or slow riding –...
7 PREPARING FOR USE Preparing vehicle for low temperatures or snow – Adjust the carburetor jetting and setting. Info The recommended carburetor tuning is available from your authorized Husqvarna Motorcycles workshop. M01107-01...
RIDING INSTRUCTIONS 8 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is safe to operate. The vehicle must be in perfect technical condition when it is being operated. –...
Make it clear to your child that he or she must not change into a low gear at high engine speed. Info If unusual noises occur while riding, stop immediately, switch off the engine, and contact an authorized Husqvarna Motorcycles workshop. First-gear is used for starting off and for steep inclines. –...
– Check the brake system and do not allow your child to continue riding until the problem is elimi- nated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Moisture and dirt impair the brake system.
8 RIDING INSTRUCTIONS Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
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RIDING INSTRUCTIONS 8 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.
● ● Final check: Check the vehicle for operating safety and take a test ride. ○ ● ● ● Make a service entry in Husqvarna Motorcycles Dealer.net. ○ One-time interval ● Periodic interval Recommended work every 48 months every 12 months...
10 TUNING THE CHASSIS 10.1 Checking the basic chassis setting with rider's weight Info When adjusting the basic chassis setting, first adjust the shock absorber and then the fork. – For optimal motorcycle riding characteristics and to avoid damage to forks, shock absorbers, link fork and frame, the basic settings of the suspension components must match the rider's weight.
The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the low-speed compression adjuster can be seen in slow to normal compression of the shock absorber.
The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The effect of the high-speed compression adjuster can be seen in fast compression of the shock absorber.
TUNING THE CHASSIS 10 Guideline Rebound damping Comfort 18 clicks Standard 15 clicks Sport 12 clicks Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 10.7 Measuring the dimension of the rear wheel unloaded Preparatory work –...
Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Preparatory work –...
TUNING THE CHASSIS 10 Main work – Measure the full spring length while it is under tension and note down the value. – Loosen screw – Turn adjusting ring until the spring is no longer under ten- sion. Hook wrench (90129051000) Info If the spring cannot be fully released, the spring must be removed to accurately measure the spring length.
10 TUNING THE CHASSIS Info The spring rate is shown on the outside of the spring. Smaller weight differences can be compensated by changing the spring preload. Finishing work – Install the shock absorber. p. 56) – Remove the motorcycle from the lift stand. ( p.
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TUNING THE CHASSIS 10 Main work – Remove protection cap – Push together fork airpump fully. Fork airpump (79412966100) Info The fork airpump is included as part of the motorcy- cle's accessory pack. S03413-10 – Connect the fork airpump to the left fork leg. The fork airpump switches on automatically.
10 TUNING THE CHASSIS 10.14 Adjusting the compression damping of the fork Info The hydraulic compression damping determines the fork suspension behavior. – Take off protection cap – Turn adjusting screw clockwise all the way. Info The adjusting screw is located at the lower end of the right fork leg.
TUNING THE CHASSIS 10 Info Turn clockwise to increase the damping; turn counterclockwise to reduce damping when the shock absorber rebounds. 10.16 Handlebar position On the upper triple clamp, there are 2 holes at a distance of to each other. Hole distance A 15 mm (0.59 in) The holes on the handlebar supports are placed at a distance...
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10 TUNING THE CHASSIS Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info Make sure the gap widths are even.
SERVICE WORK ON THE CHASSIS 11 11.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (80329955100) Neither wheel is in contact with the ground.
11 SERVICE WORK ON THE CHASSIS 11.4 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with a lift stand. ( p. 45) – Remove the fork protector. ( p. 48) Main work – Push dust boots of both fork legs downward.
SERVICE WORK ON THE CHASSIS 11 – Loosen screws . Remove the left fork leg. – Loosen screws . Remove the right fork leg. S03427-10 11.6 Installing the fork legs – Position the fork legs. Air bleeder screw of the right fork leg is positioned to the front.
11 SERVICE WORK ON THE CHASSIS – Clean and grease the wheel spindle. Long-life grease ( p. 126) – Position the front wheel. – Insert the wheel spindle. – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm (25.8 lbf ft) spindle S04301-10 –...
SERVICE WORK ON THE CHASSIS 11 11.8 Installing the fork protector – Position the fork protector on the right fork leg. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Position the fork protector on the left fork leg. Mount and tighten screws Guideline A00141-10...
11 SERVICE WORK ON THE CHASSIS 11.10 Installing the lower triple clamp Main work – Clean the bearing and sealing elements, check for damage, and grease. High viscosity grease ( p. 126) – Insert the lower triple clamp with the steering stem. Mount upper steering head bearing –...
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11 SERVICE WORK ON THE CHASSIS – Clean and grease the wheel spindle. Long-life grease ( p. 126) – Position the front wheel. – Insert the wheel spindle. – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm (25.8 lbf ft) spindle S04301-11 –...
Danger of accidents Incorrect steering head bearing play impairs the handling characteristic and damages components. – Correct incorrect steering head bearing play immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Info If the vehicle is operated for a lengthy period with play in the steering head bearing, the bearings and the bearing seats in the frame can become damaged over time.
11 SERVICE WORK ON THE CHASSIS Guideline Steering stem clamp 20 Nm (14.8 lbf ft) screw – Tighten screws Guideline Screw, top triple 17 Nm (12.5 lbf ft) clamp – Position the fuel tank breather in the steering stem. Finishing work –...
SERVICE WORK ON THE CHASSIS 11 – Mount and tighten screw Guideline Start number plate 4 Nm (3 lbf ft) screw A00150-10 11.16 Removing front fender Preparatory work – Remove the start number plate. ( p. 54) Main work – Remove screws –...
11 SERVICE WORK ON THE CHASSIS 11.17 Installing front fender Main work – Position front fender. – Mount and tighten screws Guideline Screw, front fender 6 Nm (4.4 lbf ft) – Mount and tighten screws Guideline Screw, front fender 6 Nm (4.4 lbf ft) A00138-10 Finishing work –...
SERVICE WORK ON THE CHASSIS 11 Finishing work – Remove the motorcycle from the lift stand. ( p. 45) 11.20 Removing the seat – Remove screw – Raise the rear of the seat, pull the seat back, and lift it off. K00964-10 11.21 Mounting the seat...
11 SERVICE WORK ON THE CHASSIS 11.23 Installing the air filter box cover – Attach the air filter box cover in areas and snap it into place in areas S03458-11 11.24 Removing the air filter Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine. Dust and dirt will enter the engine without an air filter.
SERVICE WORK ON THE CHASSIS 11 Main work – Wash the air filter thoroughly in special cleaning liquid and allow it to dry properly. Air filter cleaner ( p. 126) Info Only press the air filter to dry it, never wring it out. –...
11 SERVICE WORK ON THE CHASSIS 11.27 Removing the main silencer Warning Danger of burns The exhaust system gets very hot when the vehicle is driven. – Allow the exhaust system to cool down before performing any work on the vehicle. Preparatory work –...
SERVICE WORK ON THE CHASSIS 11 Main work – Remove screws – Take off outer tube – Remove glass fiber yarn filling from inner tube – Clean the parts that need to be reinstalled and check for damage. – Mount the new glass fiber yarn filling on the inner tube. Info Mount the glass fiber yarn filling so that the thermal protection foil is positioned on the right in the direction...
11 SERVICE WORK ON THE CHASSIS 11.31 Installing the right side cover – Position side cover with holding lug on cut-out – Position the side cover on collar bushings , and push toward the rear. – Engage the side cover in areas V01291-10 11.32 Removing the fuel tank...
SERVICE WORK ON THE CHASSIS 11 Main work – Pull off the fuel hose. Info Remaining fuel may flow out of the fuel hose. – Remove screws K00968-10 – Remove screw with the rubber bushing. – Remove the hose from the fuel tank breather. K00969-10 –...
11 SERVICE WORK ON THE CHASSIS Main work – Check the throttle cable routing. ( p. 69) – Position the fuel tank and fit the two spoilers to the sides of the radiator mount. – Make sure that no cables or throttle cables are trapped or damaged.
SERVICE WORK ON THE CHASSIS 11 11.35 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip. – Remove lubricants from the tires using a suitable cleaning agent. Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...
11 SERVICE WORK ON THE CHASSIS Main work – Pull the chain at the end of the chain sliding guard upward to measure chain tension Info Lower chain section must be taut. Chain wear is not always even, so you should repeat this measurement at different chain positions.
SERVICE WORK ON THE CHASSIS 11 Guideline Nut, rear wheel spin- M20x1.5 80 Nm (59 lbf ft) Info The wide adjustment range of the chain adjusters (32 mm (1.26 in)) enables different secondary ratios with the same chain length. Chain adjusters can be turned by 180°.
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11 SERVICE WORK ON THE CHASSIS – Check the chain sliding guard for wear. » If the lower edge of the chain pins is in line with, or below, the chain sliding guard: – Change the chain sliding guard. – Check that the chain sliding guard is firmly seated.
SERVICE WORK ON THE CHASSIS 11 – Check that the chain guide is firmly seated. » If the chain guide is loose: – Tighten the screws on the chain guide. Guideline Remaining 10 Nm (7.4 lbf ft) screws, chassis Remaining nuts, 10 Nm (7.4 lbf ft) chassis H02532-01...
11 SERVICE WORK ON THE CHASSIS – Turn tap handle of the fuel tap to the OFF position. – Remove the fuel tank. p. 62) Main work – Check the throttle cable routing. The throttle cable must be routed along the back of the handlebar, to the right of the frame, above the fuel tank bracket, and to the carburetor.
SERVICE WORK ON THE CHASSIS 11 Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar. Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar. The range of adjustment is limited. Turn the adjusting screw by hand only, and do not apply any force.
11 SERVICE WORK ON THE CHASSIS Info The fluid level rises with increasing wear of the clutch facing discs. Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and clutch lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts.
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SERVICE WORK ON THE CHASSIS 11 – Move the clutch fluid reservoir mounted on the handlebar to a horizontal position. – Remove screws – Remove cover with membrane S04299-11 – Fill bleeding syringe with the appropriate hydraulic fluid. Syringe (50329050000) Brake fluid DOT 4 / DOT 5.1 ( p.
Do not make any adjustments while riding. 12.3 Checking the brake discs Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.)
– Check the brake system and ensure that nobody drives the vehicle before the problem is elimi- nated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents Old brake fluid reduces the braking effect.
– Check the brake system and ensure that nobody drives the vehicle before the problem is elimi- nated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Skin irritation Brake fluid causes skin irritation.
Checking the front brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
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Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
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BRAKE SYSTEM 12 – Remove cotter pin – Remove screws – Press back the brake linings by slightly tilting the brake caliper laterally on the brake disc. Carefully pull the brake caliper backward from the brake disc. – Press the brake piston back into the basic position and ensure that brake fluid does not flow out of the brake fluid reservoir;...
12 BRAKE SYSTEM 12.8 Checking the free travel of foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.
Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Stand the vehicle upright.
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Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.
Checking the rear brake linings Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) – Check the brake linings for minimum thickness ≥...
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Danger of accidents Brake linings which have not been approved alter the braking efficiency. Not all brake linings are tested and approved for Husqvarna motorcycles. The structure and friction coefficient of the brake linings, and thus their brake power, may vary greatly from that of original brake linings.
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BRAKE SYSTEM 12 – Operate the foot brake lever repeatedly until the brake lin- ings are in contact with the brake disc and there is a pressure point. – Add brake fluid to level Brake fluid DOT 4 / DOT 5.1 ( p.
13 WHEELS, TIRES 13.1 Removing the front wheel Preparatory work – Raise the motorcycle with a lift stand. ( p. 45) Main work – Loosen screw by several rotations. – Loosen screws – Press on screw to push the wheel spindle out of the axle clamp.
WHEELS, TIRES 13 – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.
13 WHEELS, TIRES Main work – Remove nut – Take off chain adjuster . Pull out wheel spindle enough to allow the rear wheel to be pushed forward. – Push the rear wheel forward as far as possible. Remove the chain from the rear sprocket.
Checking the tire condition Info Only mount tires approved and/or recommended by Husqvarna Motorcycles. Other tires could have a negative effect on handling characteristics. The type, condition, and pressure of the tires all have a major impact on the handling characteristic of the motorcycle.
DOT number. The first two digits indicate the week of manufacture and the last two digits the year of manufacture. Husqvarna Motorcycles recommends that the tires be changed after 5 years at the latest, regardless of the H01144-01 actual wear.
Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Strike each spoke briefly using a screwdriver blade. Info The frequency of the sound depends on the spoke length and spoke diameter.
14 COOLING SYSTEM 14.1 Cooling system Water pump in the engine circulates the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . This ensures that operat- ing the vehicle at the specified coolant temperature will not result in a risk of malfunctions.
COOLING SYSTEM 14 – Remove screws – Remove right radiator shield – Remove screws – Remove left radiator shield H02536-10 – Position the corresponding radiator cover ( p. 92). The holding lugs point toward the frame. H02356-01 – Position left radiator shield –...
COOLING SYSTEM 14 10 mm (0.39 in) Coolant level above the radiator fins » If the coolant level does not match the specified value: – Correct the coolant level. Coolant ( p. 124) – Mount the radiator cap. 14.6 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure.
14 COOLING SYSTEM 14.7 Draining the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
COOLING SYSTEM 14 Main work – Make sure that screw is tightened. – Position the motorcycle upright. – Take off radiator cap – Completely fill the radiator with coolant. Coolant ( p. 124) V01304-11 – Loosen screw until coolant escapes without bubbles. –...
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14 COOLING SYSTEM Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
TUNING THE ENGINE 15 15.1 Checking the play in the throttle cable – Check the throttle grip for smooth operation. – Move the handlebar to the straight-ahead position. Turn the throttle grip back and forth slightly and determine the play in throttle cable Play in throttle cable 2 …...
15 TUNING THE ENGINE – Turn barrel adjuster so that there is play in the throttle cable at the throttle grip. Guideline Play in throttle cable 2 … 3 mm (0.08 … 0.12 in) – Tighten nut – Slide on sleeve 400192-11 Finishing work –...
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TUNING THE ENGINE 15 Cylindrical part of the needle CYL The cylindrical part of the needle has the greatest influence when the throttle slide is almost closed. Idling jet IJ The idling jet has the greatest influence in the low to mid throttle slide range. If the engine stutters at idle speed or when accelerating with a partially open throttle slide, a smaller idling jet must be used.
15 TUNING THE ENGINE 402797-01 Column 2 corresponds to a needle in the standard position. Column 1 corresponds to a needle which is half a clip leaner. Column 3 specifies the diameter of the first cylindrical part of the needle. The smaller the diameter of the first cylindrical part of the needle, the richer the mixture.
TUNING THE ENGINE 15 Carburetor – adjusting the idle speed 15.5 – Screw in idle air adjusting screw all the way and turn it to the specified basic setting. Guideline Idle air adjusting screw open 2 turns – Run the engine until warm. Guideline ≥...
15 TUNING THE ENGINE 15.6 Emptying the carburetor float chamber Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
TUNING THE ENGINE 15 15.7 Plug-in connector of ignition timing map adjustment Plug-in connector of the ignition timing map adjustment is located on the frame under the fuel tank. Possible states Soft – The plug-in connector of the ignition timing map •...
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15 TUNING THE ENGINE – Clean gear teeth of the shift lever and shift shaft. – Mount the shift lever on the shift shaft in the required position and engage gearing. Info The range of adjustment is limited. The shift lever must not come into contact with any other vehicle components during the shift procedure.
SERVICE WORK ON THE ENGINE 16 16.1 Checking the gear oil level Condition The engine is cold. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Remove screw with the seal ring. – Check the gear oil level. Gear oil must not run out of the hole.
16 SERVICE WORK ON THE ENGINE Guideline Oil drain plug with 20 Nm (14.8 lbf ft) magnet – Remove filler plug with the O-ring, and fill up with gear oil. Gear oil 0.50 l Engine oil (15W/50) (0.53 qt.) p. 124) –...
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SERVICE WORK ON THE ENGINE 16 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
17 CLEANING, CARE 17.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
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CLEANING, CARE 17 – Push back the protection caps on the handlebar controls to allow water to evaporate. – After the motorcycle has cooled down, lubricate all moving parts and pivot points. – Clean the chain. ( p. 65) – Treat bare metal (except for brake discs and the exhaust sys- tem) with a corrosion inhibitor.
Empty the carburetor float chamber. p. 104) – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with a lift stand. ( p. 45) –...
STORAGE 18 18.2 Preparing for use after storage – Remove the motorcycle from the lift stand. ( p. 45) – Perform checks and maintenance measures when preparing for use. ( p. 27) – Take a test ride. 401059-01...
19 TROUBLESHOOTING Faults Possible cause Action – Engine turns but does not start Operating error Carry out the start procedure. p. 27) – Motorcycle was out of use for Empty the carburetor float cham- a long time and there is old ber.
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TROUBLESHOOTING 19 Faults Possible cause Action – Engine has too little power Membrane or reed valve hous- Check the membrane and reed valve ing is damaged housing. – Engine stalls or is popping into Lack of fuel Turn tap handle of the fuel tap to the ON position.
20 TECHNICAL DATA 20.3 Carburetor Carburetor type KEIHIN PWK 28 Needle position 3rd position from top Idle air adjusting screw open 2 turns Main jet 142 (140, 145, 148) Jet needle NRKC (NRJC) Idling jet 48 (45, 50) Throttle slide Choke nozzle 20.3.1 Basic carburetor setting for sandy surfaces...
The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: www.husqvarna‑motorcycles.com 20.7 Fork Fork article number 43.18.8U.04...
21 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®...
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SUBSTANCES 21 Recommended supplier ® MOTOREX – Cross Power 2T Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 128) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties.
23 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.
The information contained in this publication is offered for the benefit of those who have an interest in riding off-highway motorcycles. The information has been compiled from publications, interviews and observations of individuals and organizations familiar with the use of off-highway motorcycles.
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Parents...Be Cautious Riding Off-Highway Motorcycles (OHMs) can be an enjoyable form of outdoor recreation when done properly. With preparation, practice, and parental supervision your youngster can safely develop and expand his or her riding skills. Remember, off-highway motorcycles are not toys. This manual is designed to assist you in the important task of teaching your youngster the safe and responsible use of an off-highway motorcycle.
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CONTENTS INTRODUCTION PART 3: Operating Procedures and Practice • Purpose of the Booklet • Important Note to Parents • Learning Area/Riding Area • Other Sources of Information • Getting Used to the Vehicle in Motion PART 1: Determining Your • Let’s Start Riding Youngster’s Readiness to Ride an Off-Highway Motorcycle PART 4: Readiness Checklist...
INTRODUCTION Important Note To Parents Purpose of the Booklet arents, Youngsters and Off-Highway Motorcycles Once your youngster is ready to learn to ride, YOU is designed to assist you in determining if must be familiar with the motorcycle. You will be your youngster is ready to ride off-highway serving as teacher, coach, and safety supervisor motorcycles (OHMs).
INTRODUCTION Other Sources Of Information In addition to the information provided i n Parents, Youn g st ers and Of f -Hi g hway Motorcycles, there are other sources for obtaining safety information. The owner’s manual provides specific maintenance and operating procedures for your motorcycle.
DETERMINING YOUR YOUNGSTER'S READINESS PART 1 TO RIDE AN OFF-HIGHWAY MOTORCYCLE he first important decision you will have to Also make sure your youngster can comfortably make concerning your youngster and off- reach and work all the controls. For example, can highway motorcycles (OHMs) is whether your they turn the handlebars all the way to the right youngster is ready to ride.
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PART 1 Additional signs of physical readiness can OHM is when they demonstrate a safety-conscious be observed in your youngster’s other play attitude and are aware of possible injury from activities. In general, a youngster should be reckless OHM operation. If the youngster has a well-coordinated, having good balance and habit of recklessness or is often involved in accidents agility.
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PART 1 what causes accidents and how to avoid them. In Being able to judge distance is another general, a youngster should understand that he or visual skill helpful when operating an OHM. Is she can get hurt as a result of making poor choices. your youngster able to tell how far one object is from another, or which of two objects is closer? VISUAL PERCEPTIONS...
PART 1 Steps For Safe And STEP TWO: Teach Your Youngster Safe and Responsible OHM Riding Proper Riding Techniques Teaching your youngster off-highway motorcy- Once you determine that OHM use is proper cling is a step-by-step process. It begins with safety for your youngster, it is time to prepare yourself as rules and moves to actual riding techniques.
PRE-OPERATING PROCEDURES PART 2 AND PRACTICE Protective Gear And Clothing he nature of off-highway riding demands that your youngster wear proper protective gear. Motorcycle riders should ALWAYS wear a helmet, eye protection, gloves, long pants, a long-sleeved shirt or jacket, and over-the-ankle boots.
PART 2 • Elbows bent, slightly out and away from Mounting/Dismounting the body. • Hands on the handlebars. Have your youngster wear safety gear whenever • Knees in toward the tank. getting on a motorcycle. This action will stress the •...
PART 2 and full right. See that this can be done easily. Next have the youngster slide up and back on the seat. Mention that body movement is important. Body movement and shifting weight help to control the motorcycle. (Go through these control exercises with the motorcycle’s engine OFF.) Mastering The Controls Show your youngster how to use each control...
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PART 2 BRAKES move the throttle to various positions. Practice turning the handlebars and using the throttle at Most small off-highway motorcycles have a the same time. hand lever on the right handlebar which operates the front brake. Most also have a foot pedal on ENGINE STOP SWITCH the right side to operate the rear brake.
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PART 2 Have your youngster practice shifting with the SPEED LIMITERS engine off. The shift lever, clutch lever (if equiped), (supervisor control feature) and throttle control work together to move the Some models come equipped with a removable motorcycle. When shifting to first gear from neutral exhaust restrictor, or another feature which reduces the throttle is closed, the clutch lever is squeezed, maximum speed.
PART 2 Down Learning Activities 6. The place on which you keep your feet when riding. Here are some activities that your youngster can 7. Protective gear for the feet and ankles. use to help learn about motorcycle parts and controls CROSSWORD PUZZLE Here is a crossword puzzle for your youngster to complete.
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PART 2 NAME THE MOTORCYCLE PARTS (Typical) Have your youngster write the number of the motorcycle part or control on the correct line for the diagrams shown. (Answer Guide on Page 42) Clutch lever Choke or Starter (kick) Hand brake lever enrichening device Electric starter (if equipped) Foot brake lever or pedal...
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PART 2 2. Have your youngster show you how the controls LOCATING THE CONTROLS GAME work. Be sure he or she understands the proper Now that you have shown your youngster the operation of each control. Skilled use of these controls, it is your youngster’s turn to show you.
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PART 2 5. Is your youngster wearing the proper protective PRE-RIDE CHECK gear? Is the mounting procedure correct? Before you continue: 6. Has your youngster learned to locate the motor- 1. Have you determined your youngster’s readiness cycle controls without looking at them? Does he to ride an OHM? Do not let your youngster ride or she know how to operate them smoothly? if you have any doubt.
OPERATING PROCEDURES PART 3 AND PRACTICE arefully observe your youngster’s first use of that all off-highway motorcycle users under the motorcycle. Observe his or her readiness your supervision get proper riding instructions. to ride. Only permit your youngster to continue Stress that an OHM is not a toy.
PART 3 a later exercise. Explain that opening the throttle Getting Used To The will increase speed and that closing the throttle Vehicle In Motion will decrease speed. Releasing the throttle and applying the brakes will slow the motorcycle. Ask GETTING THE FEEL OF THE BRAKES your youngster to tell you how throttle control and braking affect the motorcycles speed.
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PART 3 allow smooth shifting. Remind the youngster that the throttle should be closed when shifting gears. Practice this exercise several times until the skill is developed. GETTING THE FEEL OF TURNING With the vehicle stopped and the engine OFF, have your youngster practice the proper turning technique: 1.
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PART 3 BEING PREPARED FOR RIDING PRACTICE Be sure to observe all the safety precautions covered in the Introduction and Parts 1 and 2. Double check that the riding area is free from FUEL hazards. Your youngster should wear all the proper Put to "on"...
PART 3 Let's Start Riding Walk next to the motorcycle when your young- ster first starts riding. You can also let the beginner ride back and forth between you and another adult. Help your youngster with the turns as he or she practices throttle control and braking.
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PART 3 However, riding too slowly will make balance Have your youngster practice turning in both more difficult. Both brakes should be used together directions at slow speeds. Allow enough room to for smooth stops. The left foot should be placed on make a wide turn.
PART 4 READINESS CHECKLIST his Readiness Checklist is provided to help The best way to utilize the Readiness Checklist is you determine your youngster’s readiness to to read the particular ability, consider the answers to learn to safely operate and control an OHM. There the questions for that ability, and check those abilities is a significant amount of judgment needed in that you determine are present in your youngster.
PART 4 VISUAL PERCEPTION/MOTOR DEVELOPMENT Ability Points to Evaluate ✓ 1. Youngster can see with Can youngster see letters and numbers at least as well sufficient clarity. as you? Can youngster distinguish colors? Has youngster demonstrated adequate vision in other activities (riding bicycles, running, sports, or other recreational activities)? 2.
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PART 4 Ability Points to Evaluate ✓ 5. Youngster can state the distances of Can youngster tell how many feet or yards it is from the house objects in terms of feet, yard, miles. to the road? Can youngster tell how wide a hallway is, or the width of a room? 6.
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PART 4 Ability Points to Evaluate ✓ Can youngster describe what may cause injury when doing such things as running, swimming, bicycling, riding in a car? 10. Youngster can concentrate on more Can youngster pick out or describe several items within than one element at a time in solving a picture? a puzzle or problem.
PART 4 PHYSICAL DEVELOPMENT Ability Points to Evaluate ✓ 1. Youngster can sit comfortably on the Can youngster place his or her feet firmly on the footpegs? motorcycle and reach the controls easily. Do the youngster’s fingers reach comfortably around the handlebars and control levers? How about with the handlebars turned? How about in different seating positions? Can youngster stand (with knees slightly bent) and have a few...
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PART 4 Ability Points to Evaluate ✓ 3. Youngster is sufficiently coordinated. Can youngster walk a “balance beam” (2" x 4" x 8') flat on floor? Can youngster ride a bicycle, rollerskate or skateboard safely? Can youngster walk on tiptoes for 10 feet? Can youngster jump rope? Can youngster catch a ball with hands rather than with arms?
PART 4 SOCIAL/EMOTIONAL DEVELOPMENT Ability Points to Evaluate ✓ 1. Youngster can understand and Does youngster follow rules established at home? follow rules. Do teachers say that the youngster follows rules? Does youngster listen and respond to adult supervision? Does youngster comprehend the importance and seriousness of having rules and regulations? 2.
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PART 4 Ability Points to Evaluate ✓ 4. Youngster understands other Does youngster recognize unsafe actions of youngsters may be permitted to do other youngsters? what he/she may not be allowed to. Does youngster appreciate being safer than others? Does youngster accept rules that are more stringent than what other youngsters have to follow? 5.
PART 4 REASONING AND DECISION-MAKING ABILITY Ability Points to Evaluate ✓ 1. Youngster comprehends that Can youngster describe how and why a person received interaction with others and things can physical injury or pain? result in injury. Does youngster notice impending accidents or potential injury-producing events, such as in sports activities or bicycle riding? Can youngster explain why it takes distance to stop?
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PART 4 Ability Points to Evaluate ✓ 3. Youngster understands that rules are Can youngster explain the reason for rules at home made to reduce injury and provide or school? long-term enjoyment. Does youngster understand the value of prevention? Of wearing protective gear? Can youngster recognize that not following rules can eliminate future fun and enjoyment? 4.
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FINAL NOTE TO PARENTS e hope this booklet has helped you should ride on flat areas, gentle hills, and gradual and your youngster take a “safety first” slopes. Be sure that your youngster rides slowly approach to off-highway motorcycle riding. All off- over unfamiliar terrain to locate and avoid bumps, highway motorcycle riders must use good judgment holes, and other possible hazards.
GLOSSARY OHM TERMS BRAKES - The parts of a motorcycle which allow the EXHAUST - Leftover gases from the combustion operator to slow down or stop the machine. process that come out of the tailpipe when the motorcycle engine is running. Exhaust contains deadly BRAKE LEVER - The hand brake located on carbon monoxide gases.
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GLOSSARY READING THE TERRAIN - Looking well ahead HANDLEBAR - The metal bar attached to the front while riding, anticipating hazards. end of the motorcycle that turns the front wheel for steering. Many of the controls for the motorcycle are SHIFT LEVER - On those motorcycles equipped with located on the handlebar.
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ANSWERS NAME THE MOTORCYCLE PARTS (Typical) Clutch lever Choke or Starter (kick) Hand brake lever enrichening device Electric starter (if equipped) Foot brake lever or pedal Engine stop switch Throttle Gas cap/tank vent...