Toro Groundsmaster 360 Operator's Manual
2-wheel or 4-wheel drive multi-purpose machine
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Summary of Contents for Toro Groundsmaster 360
- Page 1 Form No. 3410-103 Rev A Groundsmaster ® 360 2-Wheel or 4-Wheel Drive Multi-Purpose Machine Model No. 31223—Serial No. 400000000 and Up Model No. 31230—Serial No. 400000000 and Up Model No. 31236—Serial No. 400000000 and Up *3410-103* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product. Whenever you need service, genuine Toro parts, or additional...
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Page 3: Table Of Contents
Contents Checking the Engine-Oil Level.........39 Changing the Engine Oil and Filter ......40 Adjusting the Throttle..........41 Safety ................4 Fuel System Maintenance ...........41 General Safety............4 Servicing the Water Separator ........41 Safety and Instructional Decals ......... 4 Bleeding the Fuel System .........42 Setup ................12 Bleeding Air from the Fuel Injectors......42 1 Installing the PTO Driveshaft to an Optional... -
Page 4: Safety
Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance with EN ISO • Keep clear of any discharge opening. Keep bystanders 5395:2013 and ANSI B71.4-2012. - Page 5 decal117-3233 117-3233 1. Read the Operator's Manual for information on fuses. 2. 4-wheel steer solenoid—7.5 A 3. PTO enable, 4-wheel-steer lamp, deck lift, deck float—7.5 A 4. Glow indicator, fuel-run solenoid, diagnostic light, start—7.5 5. Headlights, deck actuator, power takeoff—10 A 6.
- Page 6 decal117-3273 117-3273 1. Warning—read the Operator's Manual. 6. Thrown object hazard—keep bystanders a safe distance away from the machine. 2. Warning—do not operate this machine unless you are trained. 7. Warning—engage the parking brake, shut off the engine, and remove the key from the key switch before leaving the machine.
- Page 7 decal120-0273 120-0273 decal117-3277 117-3277 1. Lower decks 6. Two-wheel steering 2. Raise decks 7. Four-wheel steering 3. Engine—stop 8. Fast 4. Engine—run 9. Continuous variable setting 5. Engine—start 10. Slow...
- Page 8 decal121-8378 121-8378 Model with Cab Only 1. Fan—off 5. External air 6. Internal air 2. Fan—on full 3. Cold air 7. Air conditioner—off 4. Hot air 8. Air conditioner—on decaloemmarkt Manufacturer's Mark 1. Indicates that the blade is identified as a part from the original machine manufacturer.
- Page 9 decal132-6553 132-6553 Model with Cab Only 1. Height of cut decal130-0594 130-0594 Model with Cab Only 1. Warning—read the Operator’s Manual; when sitting in the cab, always wear a seat belt; wear hearing protection. decal132-3600 132-3600 Model with Cab Only 1.
- Page 10 decal125-7427 125–7427 1. Raise/Lower decks 5. Engine—run 2. 2-wheel steering 6. Engine—start 3. 4-wheel steering 7. Fast 4. Engine—stop 8. Slow decal132-3378 132-3378 Model with Cab Only 1. Raise/Lower decks 5. Engine—run 2. 2-wheel steering 6. Engine—start 3. 4-wheel steering 7.
- Page 11 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance away from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking explosive gases can cause blindness and other injuries.
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Page 12: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. PTO driveshaft Bolt (5/16 x 1-3/4 inches) Install the PTO driveshaft to a optional deck or QAS. Locknut (5/16 inch) Roll pin (3/16 x 1-1/2 inches) Retainer pin Use the hardware to install the optional Grease fitting... -
Page 13: Using The Optional Mower-Deck-Mounting Hardware
7. Lubricate the grease fittings on the PTO driveshaft. 8. After you connect the other end of the driveshaft to the attachment gearbox shaft, connect the wire-harness connector to the PTO solenoid-valve-coil connector (Figure G018339 Using the Optional Mower-Deck-Mounting g018339 Figure 3 Hardware 1. -
Page 14: Checking The Fluid Levels
Checking the Fluid Levels No Parts Required Procedure 1. Check the hydraulic-fluid level before starting the engine, refer to Checking the Hydraulic System (page 50). g014166 2. Check the engine-oil level before starting the engine, Figure 5 refer to Checking the Engine-Oil Level (page 39). -
Page 15: Product Overview
Tilt Steering Pedal Product Overview To tilt the steering wheel toward you, press the foot pedal down, pull the steering tower toward you to the most Controls comfortable position, and release the pedal (Figure 6). To move the steering wheel away from you, press the foot pedal Become familiar with all the controls before you start the and release it when the steering wheel reaches the desired engine and operate the machine. -
Page 16: Cab Controls
Fuel Gauge controls the ground speed of the machine. Always run the machine with the throttle in the F position when The fuel gauge (Figure 8) indicates the amount of fuel operating attachments. remaining in the fuel tank. Power-Takeoff (PTO) Switch The power-takeoff (PTO) switch starts and stops the attachment (Figure... - Page 17 Temperature-Control-Knob Rotate the temperature-control knob to regulate the air temperature in the cab (Figure Windshield-Wiper Switch Use this switch to turn the wind shield wipers on or off (Figure Air-Conditioning Switch Use this switch to turn the air conditioning on or off (Figure Windshield Latch Lift up the latch to open the windshield...
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Page 18: Specifications
Specifications Note: Specifications and design are subject to change without notice. g197702 Figure 11 Description Figure 11 Dimension or Weight reference Height with roll bar up 201 cm (79 inches) Height with roll bar down 137 cm (54 inches) Height with cab 225 cm (88-1/2 inches) Overall length 276 cm (108-1/2 inches) -
Page 19: Attachments/Accessories
Contact your Authorized Service Dealer or • Before mowing, always inspect the machine to ensure that Distributor or go to www.Toro.com for a list of all approved the blades, blade bolts, and cutting assemblies are in good attachments and accessories. -
Page 20: Positioning The Standard Seat
Fuel Tank Capacity: 51 L (13.5 US gallons) Use summer-grade diesel fuel (No. 2-D) at temperatures above -7°C (20°F) and winter grade (No. 1-D or No. 1-D/2-D blend) below that temperature. Using winter-grade fuel at lower temperatures provide a lower flash point and cold-flow characteristics, which eases starting and reduces plugging of the fuel filter. -
Page 21: Raising And Lowering The Seat
To adjust the back of the seat, turn the knob, located under the right-side armrest, in either direction to provide the best comfort (Figure 13). Changing the Lumbar Support You can adjust the back of the seat to provide a customized lumbar support for your lower back. -
Page 22: During Operation
The ROPS is an integral and effective safety device. • Before you start the engine, ensure that all drives are in • A cab installed by Toro is a roll bar. neutral, the parking brake is engaged, and you are in the operating position. •... -
Page 23: Think Safety First
Think Safety First • Lower a folding roll bar temporarily only when necessary. Do not wear the seat belt when the roll bar is folded Please read all safety instructions and symbols in the safety down. section. Knowing this information could help you or •... -
Page 24: Starting And Shutting Off The Engine
Important: Always use the seat belt when the roll bar WARNING is in the raised and locked position. Do not use the seat You have no rollover protection when the roll bar belt when the roll bar is in the lowered position. is in the down position. -
Page 25: Driving The Machine
Important: Make sure to remove the key, as the fuel pump or accessories may run and cause the battery to lose charge. Driving the Machine The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the F position for best performance. -
Page 26: Understanding The Diagnostic Light
Use the Diagnostic ACE display tool and overlay to help verify and correct electrical functions of the machine. Contact your Toro Distributor for assistance. -
Page 27: Checking The Interlock Switches
Checking the Interlock Note: Ensure that the correct overlay decal is positioned on the Diagnostic ACE display. Switches The interlock switches prevent the engine from cranking or starting unless the traction pedal is in the N position EUTRAL and the PTO is disengaged. The engine should stop when you press the traction pedal when you are not sitting on the seat or if the parking brake is engaged. -
Page 28: Operating A Mower Deck Or Attachment
LEDs are not correctly Engaging the Power Takeoff (PTO) illuminated, this indicates an ECM problem. If this occurs, contact your Toro Distributor for assistance. The power-takeoff (PTO) switch starts and stops the mower Important: Do not leave the Diagnostic ACE display blades and some powered attachments. -
Page 29: Adjusting The Height-Of-Cut
g014178 Figure 25 1. PTO switch g014263 Figure 26 1. Stop pin Disengaging the PTO To disengage, push the PTO switch to the position. 4. Adjust the anti-scalp rollers and skids as required. Adjusting the Height-of-Cut Selecting the Steering Mode The height-of-cut is adjusted from 2.5 to 15.8 cm (1 to 4-Wheel Drive Only Machines 6 inches) in 6 mm (1/4 inch) increments by relocating the... -
Page 30: Operating Tips
Sharpen the blades as necessary. If a blade is and adjust your ground speed for conditions. Decrease the damaged or worn, replace it immediately with a genuine Toro ground speed as the load on the cutting blades increases; and replacement blade. -
Page 31: After Operation
After Operation Note: Do not overtighten the bypass valves. 2. Torque the valves approximately 8 N∙m (71 in-lb) as shown in Figure After Operation Safety Note: The machine does not drive unless the bypass valves • Clean grass and debris from the cutting units, mufflers, are turned in. -
Page 32: Locating The Tie-Down Points
Locating the Tie-Down Points There are tie downs located at the front and rear sides of the machine (Figure 29). Note: Use properly-rated DOT-approved straps in 4 corners to tie down the machine. • 2 on the front of the operator's platform •... -
Page 33: Maintenance
Important: Refer to your engine owner's manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor. Note: To obtain an electrical schematic or a hydraulic schematic for your machine, visit www.Toro.com. -
Page 34: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Drain the water/fuel separator. -
Page 35: Pre-Maintenance Procedures
Notation for Areas of Concern Inspection performed by: Item Date Information CAUTION If you leave the key in the key switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the key switch before you do any maintenance. decal120-0259 Figure 30 Service Interval Chart... -
Page 36: Preparing The Machine For Maintenance
Preparing the Machine for Lubrication Maintenance Greasing the Bearings and 1. Ensure that the PTO is disengaged. Bushings 2. Park the machine on a level surface. 3. Engage the parking brake. Service Interval: Every 50 hours Grease the bearing and bushing grease fittings more frequently 4. - Page 37 g197547 Figure 32 Shown with mower deck installed...
- Page 38 Note: To access the grease fittings for the rear-steering both the upper and lower king-pin bushings. You should see linkage, remove the storage compartment. grease purging out of both the top and the bottom of the axle casting/bushing assembly areas of all 4 kingpin assemblies Note: Raise the machine off the floor with a jack and secure (Figure 34).
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Page 39: Engine Maintenance
• Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Perform the pre-maintenance procedure; refer to g014183 Preparing the Machine for Maintenance (page 36). -
Page 40: Changing The Engine Oil And Filter
g014185 Figure 36 g014916 1. Oil-drain plug 2. Oil filter Figure 35 1. Dipstick 2. Oil-fill cap 2. When the oil stops, install the drain plug. 3. Remove the oil filter (Figure 36). 4. Remove dipstick and check the oil level on dipstick. The oil level should be up to the F mark. -
Page 41: Adjusting The Throttle
Adjusting the Throttle Fuel System 1. Move the throttle lever forward to the front of the Maintenance control panel slot and then move it back approximately 3 mm (1/8 inch) into the F idle position. Note: Refer to Recommended Fuel (page 19) for proper fuel recommendations. -
Page 42: Bleeding The Fuel System
Bleeding Air from the Fuel 7. Tighten the drain plug on the bottom of the filter canister. Injectors Bleeding the Fuel System Note: Use this procedure only if the fuel system has been purged of air through normal priming procedures and the engine does not start;... -
Page 43: Electrical System Maintenance
Electrical System WARNING Maintenance Battery terminals or metal tools could short against metal machine components, causing sparks. Sparks can cause the battery gasses to explode, resulting Electrical System Safety in personal injury. • When removing or installing the battery, do not •... -
Page 44: Drive System Maintenance
Drive System The cab fuses are located in the fuse box on the cab headliner (Figure 42). Maintenance Checking the Tire Pressure Service Interval: Every 50 hours Maintain the air pressure in the front and rear tires. The correct air pressure is 172 kPa (25 psi) in the rear tires and 103 kPa (15 psi) in the front tires. -
Page 45: Cooling System Maintenance
Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap. -
Page 46: Cleaning The Radiator
3. Install the expansion-tank cap. not use water). Repeat this step from the front of the radiator, again from the fan side. 4. After you have thoroughly cleaned the radiator, remove any debris from the channel at the radiator base and around the frame. -
Page 47: Brake Maintenance
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance that the brake pedal moves before you feel braking resistance. -
Page 48: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking the Alternator Belt Adjusting the Traction Drive Service Interval: Every 100 hours After the first 10 hours for Neutral 1. Open the hood and secure the prop rod. Note: If the machine has recently had the hydraulic fluid 2. -
Page 49: Adjusting The Maximum Ground Speed
g014893 Figure 51 1. Traction pedal 3. 1.5 mm (0.060 inch) 2. Stop bolt with jam nut 4. Stop bolt with jam nut (forward) (reverse) g026002 Figure 50 4. Adjust the stop bolt all the way in (away from the 1. -
Page 50: Hydraulic System Maintenance
Toro Distributor for part numbers.) onto the filler neck. 8. Check all hoses and fittings for leaks. Alternate fluids: If the Toro fluid is not available, you can use Mobil® 424 hydraulic fluid. Note: Toro will not assume responsibility for damage caused by improper substitutions. -
Page 51: Cab Maintenance
Cab Maintenance Filling the Washer-Fluid Bottle 1. Perform the pre-maintenance procedure; refer to Preparing the Machine for Maintenance (page 36). 2. Open the hood and locate the washer-fluid bottle (Figure 54). g014393 Figure 53 g028438 1. Transmission-case-drain 3. Hydraulic-reservoir-drain Figure 54 plug plug Washer-Fluid Bottle with Washer-Fluid Symbol... -
Page 52: Cleaning The Air-Conditioning Coil
Cleaning the Air-Conditioning Coil Service Interval: Every 50 hours Clean the air-conditioning coil more frequently in extremely dusty or dirty conditions. 1. Perform the pre-maintenance procedure; refer to Preparing the Machine for Maintenance (page 36). 2. Lift the 4 tabs on the air-conditioning screen (Figure 57) and remove the screen from the top of the cab. -
Page 53: Cleaning
Cleaning attracts dirt and dust, which make the components more difficult to clean. 6. Install the fan-panel assembly and fans to the underside Cleaning the Cab of the cab top with the 2 knobs that you loosened and removed in step 4. Important: Use care around the cab seals and lights 7. -
Page 54: Storage
C. Coat the cable terminals and battery posts with Servicing the Engine Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. 1. Drain the engine oil from the oil pan and replace the drain plug. - Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.