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SYSTEM AIR CONDITIONER DVM CHILLER (R-32) AG010DSVAFG/AG015DSVAFG AG010DSVAJG/AG015DSVAJG DVM CHILLER CONTENTS 1. Precautions 2. Product Features and Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. PCB Diagram and Parts List 6. Wiring Diagram 7. Cycle Diagram 8. Key Options 9. Trial Operation...
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DVM CHILLER derived model status Application division Derived models F Power model AG010DSVAFG AG015DSVAFG AG010DSVAJG AG015DSVAJG J Power model...
Contents 1. Precautions ................................1 1-1. Precautions for the Service ..........................1 1-2. Precautions for the Static Electricity and PL ....................1 1-3. Precautions for the Safety ..........................1 1-4. Precautions for Handling Refrigerant of the DVM CHILLER ..............2 1-5. Precautions for Welding work the DVM CHILLER Pipe................2 2.
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4-3-23. : Suspension of starting due to compressor discharge temperature sensor/ TOP temperature sensor ..........................60 4-3-24. 3-phase Input Wiring error ..........................61 4-3-25. : Suspension of starting by abnormal compression ratio ............62 4-3-26. EVI EEV opening error .............................63 4-3-27. Refrigerant leakage error ..........................64 4-3-28.
1. Precautions 1-1. Precautions for the Service • Use the correct parts when changing the electric parts. - Please check the labels and notices for the model name, proper voltage, and proper current for the electric parts. • Fully repair the connection for the types of harness when repairing the product after breakdown. - A faulty connection can cause irregular noise and problems.
1-4. Precautions for Handling Refrigerant of the DVM CHILLER Environmental Cautions: Air pollution due to gas release • Safety Cautions If liquid gas is released, then body parts that come into contact with it may experience frostbite/blister/numbness. If a large amount of gas is released, then suffocation may occur due to lack of oxygen. If the released gas is heated, then noxious gas may be produced by combustion.
2. Product Features and Specifications 2-1. Product Features 2-1-1. Major Advantages of Product DSC System DSI System • DVI variable + DVI constant speed • Dual Smart Inverter: SSC + SSC • AC Motor • BLDC Inverter Motor (20~160Hz driving) •...
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■ Control Logic 1) Simultaneous operation control Individual capacity control based on Water Out Sensor equipped inside each Unit Running the capacity control runs all the Units inside the module to control the capacity. Start OPERATION When approaching the configured temperature Capacity control Thermo Off DV M...
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Feature (cont.) ■ Inverter circuit refrigerant cooling technology ► Applied high efficiency refrigerant cooling circuit. Secured stable Inverter PCB cooling performance. - Air cooling method: When natural convection / electric heat performance is low and is high load, efficiency is fallen. - Refrigerant cooling system: Forced circulation / electric heat performance is high and control of (thermal conductivity is 10 times higher than air) load is available.
Communication terminal block mounted terminal block on the PCB. Control Box (Inverter) FAN Controller using 3-phase power. FAN PCB - Prevention of phase imbalance. - Protection of IPM temperature. J POWER MODEL - AG010DSVAJG/AA AG015DSVAJG/AA EMI PCB F POWER MODEL - AG010DSVAFG/AA AG015DSVAFG/AA...
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Basic (R410) New (R32) J POWER MODEL - AG010DSVAJG/AA AG015DSVAJG/AA InverterPCB (Compressor control PCB) F POWER MODEL - AG010DSVAFG/AA AG015DSVAFG/AA Control Box (Inverter) Small capacity. - PF No. 8 REACTOR Large capacity. - PF No. 9 - F power resourse: 66cc...
2-1-3. Structure of product (H/P) Hydro control Inverter control Control Box (Hydro Side) Air side Heat Exchanger Control Box (Inverter) Water Pressure sensor Water Temp. sensor Water Side Heat Exchanger Receiver Accumulator Compressor Water inlet Water outlet Sub-cooler Oil separator...
3-2. Disassembly and Reassembly 3-2-1. AG010/015DSV***Series Parts Procedure Remark Electrical 1) Remove 24 screws from the Cabinet. (Use + Screw Driver) equipment parts 2) Remove the 8 screws and then separate the left side Cover Control Box of Hydro part and right side Cover Control Box of Inverter part.
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Parts Procedure Remark 4) Remove the (transparent) cover on the terminal block. Terminal block cover 5) Disconnect the power cables on the input side of the terminal block. The power cables are fixed with screws on the terminal block. Use a spanner Power terminal block on the input side or hex wrench to disconnect the power cables.
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Parts Procedure Remark 7) Remove the 12 screws from the outside of side refrigerant cooling part. Do not separate Heat Sink pulling Assy Piping Cooling piping compulsorily. (It can be a cause of parts damage) 8) Remove the 2 screws from the inside of side refrigerant cooling part.
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Parts Procedure Remark Hydro part Control Box 9) Remove the 4 screws from the front part. Trans Box (It correspond 10) Remove the 3 screws from the front part and to J power model then separate the Trans Box Cover. AG010/015KSVAJH) 11) Remove the 4 screws from the top of front part.
3-3. Service work of main parts 3-3-1. Temperature sensor & Pressure sensor in the water pipe side - Exchange method of the water temperature sensor 1) Power off before starting on work. 2) Unscrews the fixed screw of CABINET FRONT and C-BOX. 3) Separate the connector from PBA 4) Separate Insu protecting the temperature sensor.
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- Exchange method of the pressure sensor 1) Power off before starting on work. 2) Close the valve connected to inlet/outlet of main water pipe. 3) Drain all water of water pipe connected to DVM CHILLER. 4) Unscrews the fixed screw of CABINET FRONT and C-BOX. 5) Separate the connector from PBA.
3-3-2. Plate type heat exchanger PHE 1) Power off before starting on work. 2) Close the valve connected to inlet/outlet of main water pipe. 3) Drain all water of water pipe connected to DVM CHILLER. 4) Unscrews the screw of inlet/outlet water pipe connected to DVM CHILLER.
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9) Unscrew the screw of coupling connecting the two PHE in series. 10) Separate 6 screws of Bracket fixing ASSY PHE. 11) Please reassemble in reverse order of disassembly. - Bolt torque at time of coupling tightening: 200±10% kgfcm...
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Binding Wire1 ■ AG010/015DSV***Series Cable Tie Holder Wire Etc. location Specifications Used parts Binds a EEV, Pressure sensor, Temperature sensor, Water temperature sensor by Cable-Tie. 6501-001110 (L200): Binds a High pressure switch, Oil return valve by Cable-Tie using Insu. Cable Tie Binds a High pressure sensor, EVI, Hot gas valve by Cable-Tie using Insu.
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Binding Wire2 ■ AG010/015DSV***Series Cable Tie Holder Wire Etc. location Specifications Used parts Binds a Vapor injection valve, High-voltage switch, Oil return valve, High pressure sensor, EVI, Hot gas valve by Cable-Tie using Insu. 6501-001110 (L200): Cable Tie Binds a Low pressure sensor , Temperature sensor bundle by Cable-Tie. Binds a Vapor injection valve, High-voltage switch, Oil return valve, High pressure sensor, EVI, Hot gas valve, Low pressure sensor , Temperature sensor by 6501-001107 (L368): Cable Tie...
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Binding Wire3 ■ AG010/015DSV***Series Cable Tie Holder Wire Etc. location Specifications Used parts Binds a Sub cooler temperature sensor 2 kinds by Cable-Tie. 6501-001107 (L368): Cable Tie Binds a EEV coil, Cond out temperature sensor, Sub cooler temperature sensor 3 kinds, Oil return valve by Cable-Tie.
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Binding Wire4 ■ AG010/015DSV***Series Binds a Comp wire by Holder wire. Binds a Comp wire by Holder wire. Code SPEC Q'ty 6002-001149 Remove the 3 screws and separate the connector and then separate the double layer structure of Control Box.
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[Reference Sheet] Pipe Welding Position ■ AG010/015DSV***Series Front welding part 2 ※ All model's pipe welding position is same. Welding Position Q'ty Comp + Discharge Comp + Suction Comp + Vpaor Injection Oil Sepa Out + 4way Oil Sepa Out + Hot Gas 4Way + Hot Gas Sution + Oil Return Vapor Injection + EVI Bypass...
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[Reference Sheet] Pipe Welding Position ■ AG010/015DSV***Series Front welding part 2 ※ All model's pipe welding position is same. Welding Position Q'ty Accum Oil Retrun valve + Suction 4Way + Assy Phe In 4Way + Cond In EEV + Assy Phe Out...
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[Reference Sheet] Pipe Welding Position ■ AG010/015DSV***Series Rear welding part ※ All model's pipe welding position is same. Welding Position Q'ty Discharge + Oip sepa Tank Suction + Accum Receiver Tank + Receiver Tube Receiver Tube + Cooling Cooling + EEV Accum + EVI Bypass EVI Bypass + Subcooler Subcooler + EEV...
4-2. Service Operation 4-2-1. Special Operation ▶ Key input of the outdoor unit when the service enters the operation mode. K1 (Number of press) KEY operation Display on 7-Segment 1times Refrigerant charging in Heating mode “ ” “ ” “ ” “ ” 2times Trial operation in Heating mode “...
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■ Trial Operation ▶ After initial installation, stable operation for a certain period of time limited to operation conditions. Cooling Heating Method of Entry K2 Tact Switch 2times K1 Tact Switch 2times Compressor Normal operation, but the maximum frequency limit (differ by model) Fan and Valves Normally control conduct Operation time...
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■ Forced defrost operation ▶ Forced defrost operation: Is operation when Frost Formation occurs in the outdoor. (When carried out the service) Method of Entry K2 Tact Switch 7 times Start pattern Heating Trial Operation pattern Defrost start Defrost start: It is after 10 minutes which Safety Start finishes. Defrost off General defrost operation conditions are the same as.
4-2-4. Number Display Method ■ How to Display Integrated Error Code Meanings of First Alphabetical Character / Number of Error Code ▶ Explanation DISPLAY When displaying Error 101~700 Displays address of subordinate within the set When E206 occurs C001: HUB, C002: FAN, C003: INV1, C004: INV2 When displaying outdoor unit address Ex) U200: Outdoor unit 1, U201: Outdoor unit 2, U202: Outdoor unit 3, U203: Indoor unit 4 When displaying indoor unit address...
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■ Error display (Error Code) ▶ Segment will display error code (4 digit). HYDRO-UNIT_MODULE_CHILLER 88-SEG DISPLAY Display Description Communication error between hydro controller and inverter controller (If not received for 3 minutes from outdoor unit) Error due to repeated setting address Communication error of hydro controller address not complete Error on hydro Evap in Sensor (Open/Short) Error on hydro Evap out Sensor (Open/Short)
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■ Error display (Error Code) Display Description Error on double layer pipe sensor (Short or Open) EVI inlet temperature EVI outlet temperature Error on Suction 2 sensor (Short or Open) Error on Total suction sensor (Short or Open) Operation failure of Fan2 Unconnected error of Fan2 Lock error on Fan2 Overheated motor of Fan2...
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■ Error display (Error Code) Display Description INV1 DC Link sensor error INV1 Data Flash error INV1 IPM Heat Sink error Error due to overcurrent of Fan1 Error due to special overcurrent of Fan1 INV1 input current error Error due to over voltage/low voltage of Fan1 Fan1 Hall IC error Outdoor Fan1 overload OFF Fan1 DataFlash error...
4-3. Appropriate measures for symptoms 4-3-1. Reversed phase / No phase check (Outdoor unit with 3 phase power) - display 1. When the power is on, check the status of the power from the inverter. Three-phase L1(R)-L2(S)-L3(T) order, regardless of the power connection on the inverter does not phase power (no phase) can occur. In this case, E425 or E466 (E366) is displayed, and then air conditioner will then maintain normal conditions.
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Initial tracking (Communication check-up) - display ■ • The outdoor unit Micom attempts communication with the inverter control part connected to the communication wire (F1/F2) when the power is turned on. • Basic segment display b c e d b c e d SEG1 SEG2 SEG3...
4-3-2. MAIN PCB CN101 AC220V is connected? Inverter / Hydro control part display Main PCB has no power phenomenon (7-seg does not blink) Judgment Method Hub PCB power and connection wire to detect. 1) HUB PCB connector wire defects and disconnection. 2) Main PCB defective.
4-3-3. Communication error between hydro and outdoor unit during tracking Inverter / Hydro control part display Judgment Method Refer to the inspection method below. Cause of problem Communication error between indoor and outdoor units. 1. Inspection Method Check the communication cable which connects the hydro to the outdoor unit.
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※ Essential Requirements before PBA Changes in Case of Communication Error Occurrence 1. Find the communication IC near the communication terminal. • Indoor Unit - Coil side or PTC (SMD) side: Communication IC between indoor and outdoor units. • Outdoor Unit - When there is module communication as in PLUS II and PLUS III –...
4-3-4. Communication error between indoor and outdoor unit after tracking Inverter/ Hydro control part display Judgment Method If the hydro and outdoor unit is unable to communicate for 2 minutes during operation. Cause of problem Communication error between hydro and outdoor unit. 1.
4-3-5. Internal communication error of the outdoor unit C-Box Outdoor unit - All boards of outdoor unit are not communicating display Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte) Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo Indoorunit...
4-3-6. Internal PCB communication error of the outdoor unit C-Box Outdoor unit (C001 ~ C005) - some boards of outdoor unit are not communicating display Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte) Operation Defrost Timer Fan Filter/MPI Operation Defrost Timer Filter Operation Timer Turbo...
4-3-15. Suction temperature sensor error (Open / Short) Inverter / Hydro control part display Judgment Method Refer to the inspection method below. Cause of problem Disconnection or breakdown of relevant sensor. 1. Inspection Method SUCT Did the connector for the Outdoor Suction sensor break away from the PCB? Restart operation after connecting the connector to PCB...
4-3-22. : COMP DOWN due to low pressure protection control Inverter / Hydro control part display Inspection when the value of low pressure sensor is 1.8kg/cm (25.6 psi), or less for air conditioning and Judgment Method 0.8kg/cm (11.4 psi) for heating. - Refrigerant shortage - Electronic expansion valve blocked - Low pressure sensor defective...
4-3-27. Refrigerant leakage error (Refrigerant leakage judgment before starting) Outdoor unit display (When start, refrigerant leakage judgment) - Before starting: Before compressor starting after system halt 2 minutes (High & low pressure sensor Open / Short error occurs and 1kg/cm2 or less) Judgment Method - When start: When the high pressure sensor value(cooling 3.1kg/㎠, heating 2.2kg/㎠) is detection continuously for 3 seconds...
4-3-28. Prevention of heating operation due to outdoor temperature (Prevention of heating operation due to high temperature of outdoor) Outdoor unit display (Prevention of cooling operation due to low temperature of outdoor) Duct, Cassette (1/2 Way),Console, Celing Cassette (4/Mini4 Way) Wall-mounted (NeoForte) Filter/ Operation Defrost Timer Fan...
4-3-31. Fan starting error (FAN PCB (FAN1)) Outdoor unit display (FAN PCB (FAN2)) - Startup, and then if the speed increase is not normally. Judgment Method - Detected by H/W or S/W - Compressor connection error Cause of problem - Defective Compressor - Defective PCB 1.
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IPM breakdown diagnostics (FAN PCB) 1. Preparations before checking 1) Power Off 2) IPM failure, discharge mode may not work properly. Therefore, wait more than 15 minutes after the Power Off. 3) Remove all of the Fan PCB connectors. (Comp connector included) 4) Prepare the digital multi tester.
4-3-32. Fan lock error (FAN PCB(FAN1)) Inverter / Hydro control part display (FAN PCB(FAN2)) Judgment Method - Is checked symptoms by phase current of Fan Motor. - Fan Motor connection error. - Defective Fan Cause of problem - Defective PCB 1.
4-3-33. Momentary blackout error Inverter / Hydro control part display (Prevention of heating operation due to high temperature of outdoor) Judgment Method - Momentary stop of compressor due to momentary blackout. Cause of problem - Momentary stop of compressor due to momentary blackout. 1.
4-3-34. Outdoor Fan Motor overheating (FAN PCB(FAN1)) Inverter / Hydro control part display (FAN PCB(FAN2)) Judgment Method - Overheating due to the internal sensor of the Fan Motor. - Defective connection wire - Defective Fan Motor Cause of problem - Defective PCB - Defective installation conditions 1.
4-3-35. Fan IPM Overheat error (FAN1 PCB) Inverter / Hydro control part display (FAN2 PCB) Judgment Method - IPM internal temperature more than 85°C (E455, E355) - Heat sink and IPM assembly defective. Cause of problem - Defective heat sink cooling 1.
4-3-36. Compressor starting error (INVERTER1 PBA) Outdoor unit display (INVERTER2 PBA) - Startup, and then if the speed increase is not normally. Judgment Method - Detected by H/W or S/W. - Compressor connection error Cause of problem - Defective Compressor 1.
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Compressor starting error (cont.) ■ Compressor applied one ■ Compressor applied two Continue Continue Replace Inverter PBA. Power Off and then Restart. Did the error occurs? End of Service Power Off Inverter1- Compressor2 Inverter2- Compressor1 to the wiring change Restart Before change / After change Error, depending on the situation replace the Compressor or PBA...
4-3-37. Inverter Overcurrent error (INVERTER1 PBA) Outdoor unit display (INVERTER2 PBA) - Will occur if the overcurrent flowing in the IPM. Judgment Method - Detected by H/W or S/W - COMP. defective. Cause of problem - Inverter PBA Defective. 1. Cause of problem Power Off Remove the obstacles and check Is the outdoor unit installed properly?
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Compressor applied 2 ■ Compressor applied one ■ Compressor applied two Continue Continue Replace Inverter PBA Power Off Inverter1- Compressor2 Inverter2- Compressor1 to the wiring change Restart Before change / After change Error, depending on the situation replace the Compressor or PBA Before change After change Measure...
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IPM [IGBT] breakdown diagnostics (Inverter PCB) 1. Preparations before checking 1) Power Off. 2) IPM failure, discharge mode may not work properly. Therefore, wait more than 15 minutes after the Power Off. 3) Remove all of the Inverter PCB connectors and wire that is fixed as screw. (Include wire that is fixed to compressor and DC Reactor.) 4) Prepare the digital multi tester.
4-3-38. Overvoltage / Low voltage error (INVERTER1 PBA) Outdoor unit display (INVERTER2 PBA) - Input wiring error EMI fuse open. Judgment Method - DC-Link Overvoltage / Low voltage occurs. - Check the power source wiring. (R/S/T/N wire crossed or not connected) Cause of problem - Check the power source voltage.
4-3-39. DC Link voltage sensor error Outdoor unit display (INVERTER1 PBA) (INVERTER2 PBA) (OUTDOOR FAN 1 PBA) Judgment Method - DC voltage detection: Error judgment where the voltage value is more than 4.8V or less than 0.2V. - DC Link Connector disconnected Cause of problem - PBA voltage sensing circuit defective 1.
4-3-40. Fan Motor Overcurrent error (FAN PBA(FAN1)) Outdoor unit display (FAN PBA(FAN2)) - Occurs when overcurrent flows in the IPM. Judgment Method - Detected by H/W or S/W - Defective Motor - Fan motor U/V/W connection error. Cause of problem - Fan motor hall IC connection error.
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Fan Motor Overcurrent error (cont.) (FAN PCB(FAN1)) Outdoor unit display (FAN PCB(FAN2)) • Occurs when overcurrent flows in the IPM. Judgment Method • Detected by H/W or S/W Cause of problem • Defective FAN Motor 1. Inspection Method Power Off E489 E389 Replace No1 Fan motor...
4-3-41. Input / Output Current sensor error INVERTER1 PCB(Input Current sensor) INVERTER2 PCB(Input Current sensor) INVERTER1 PCB(Output Current sensor) Outdoor unit display INVERTER 2 PCB(Output Current sensor) OUTDOOR FAN PCB (FAN1 Output Current sensor) OUTDOOR FAN PCB (FAN2 Output Current sensor) Judgment Method •...
4-3-42. Outdoor Fan PCB Overvoltage / Low voltage error Power On (If the voltage is out of Std. range) Check AC Voltage of the Power terminal? Check AC Voltage of Power source [Refer to Standard AC Voltage ] Check DC voltage of DC LINK connector disconnect from FAN PBA [Refer to Standard DC Voltage] (If the voltage is out of Std.
4-3-43. Inverter overheat error Table 1 (INVERTER1 PBA) Outdoor unit Both end resistance values of IGBT module pin(8, 9 pin) display (INVERTER2 PBA) Temperature [°C] NTC [ohm] 9000 Judgment - Inverter PBA IGBT/PFCM module temperature is more than 105℃ 6000 Method 4000 - Heat sink and the IPM surface contact assembly defective.
4-3-44. Option setting error of outdoor unit Inverter / Hydro control part display Judgment Method Refer to the inspection method below. - Option setting error of outdoor unit. Cause of problem (E2P option use of other model or set of the relevant outdoor unit, compressor breakdown) 1.
4-3-45. Hydro inlet temperature sensor (Tw1) Short/Open Inverter / Hydro control part display Judgment Method Refer to the inspection method below. Cause of problem Hydro Unit Water In Temperature Sensor Open/Short error 1. Inspection Method Did the connector for Water In Temperature Sensor breakaway from the PCB? Restart operation after connecting the connector to PCB.
4-3-46. Hydro outlet temperature sensor (Tw2) Short/Open Inverter / Hydro control part display Judgment Method Refer to the inspection method below. Cause of problem Hydro Unit Water Out Temperature Sensor Open/Short error. 1. Inspection Method Did the connector for Water Out Temperature Sensor breakaway from the PCB? Restart operation after connecting the connector to PCB.
4-3-47. Frozen damage error Inverter / Hydro control part display Water outlet temperature dose not change more than 3°C (37.4°F). Judgment Method EVA In/Out maintains the temperature below 0°C (32.0°F). Cause of problem Indoor temperature of Hydro heat exchanger is low.(flow/temperature is low) 1.
4-3-48. Error when freeze prevention Comp Off (Possibility of restarting in once ~ 3 times) Inverter / Hydro control part display (Stopping on 4 times) Water outlet temperature dose not change more than 3°C (37.4°F) Judgment Method EVA In/Out maintains the temperature below 0°C (32.0°F). During the cooling operation, can be detected Cause of problem Indoor temperature of Hydro heat exchanger is low.(flow/temperature is low)
4-3-49. Hydro outlet temperature sensor Breakaway Inverter / Hydro control part display Judgment Method Water Outlet temperature before and after the operation: Temperature difference is less than 2°C (3.6°F). Cause of problem Breakaway of Hydro outlet temperature sensor 1. Inspection Method Check the mounting status of Hydro Out temperature sensor.
4-3-50. Water flow error (Water pressure sensor) (Auto-restarting in once ~ 5 times) Inverter / Hydro control part display (Stopping on 6 times) Judgment Method Output status from Pump signal: Does not detect the signal of Flow sensor, more than 5 seconds. Cause of problem Does not detect the signal of Flow sensor.
4-3-51. Error on pump magnetic switch malfunction Inverter / Hydro control part display Judgment Method Refer to the inspection method below. Cause of problem Pump Magnetic Switch Malfunction Pump interlock input contact connection status. During pump operation the On signal to the contact does not enter in a row during the "pump interlock delay time"...
5. PCB Diagram and Parts List 5-1. ASSY PCB MAIN-HYDRO • Model: All models name is commonness...
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ASSY PCB MAIN-HYDRO (cont.) • Model: All models name is commonness ① ② ③ ④ CN101-EARTH CNP102-AC POWER CN712-INTERNAL PUMP CN701-OUTPUT #1: LIVE #1: NEUTRAL #1: COOLING_HEATING_DP SIGNAL #1: EARTH #3: COOLING_HEATING_DP SIGNAL #3: NEUTRAL #3: LIVE SIGNAL #5: OPERATION_DP SIGNAL #7: OPERATION_DP SIGNAL ⑤...
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ASSY PCB MAIN-HYDRO (cont.) • Model: All models name is commonness 9 10 11...
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ASSY PCB MAIN-HYDRO (cont.) • Model: All models name is commonness ① ② ③ ④ CN403-PRESSURE SENSOR CN806-FLOW SWITCH CN05-INPUT CN408-INPUT #1: FLOW SWITCH SIGNAL #1: N/A #1: PUMP_PROTECTION TEMP #2: PHE_OUT SIGNAL #2: GND #2: N/A #2: GND #3: N/A #3: GND #4: N/A #4: 5V...
5-2. ASSY PCB MAIN • Model: All models name is commonness...
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ASSY PCB MAIN (cont.) • Model: All models name is commonness ① ② ③ ④ DOWNLOAD MOD SELEECTOR EEPROM EXTERNAL-CONTROL #1 KEY_IN_3 #1 GND #1 GND #1 RXD #2 GRID_8 #2 5V #2 TXD #3 KEY_IN_4 #3 5V #3 N-TRST #4 EEPROM_SELECT #4 TDO #5 EEPROM_SO...
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ASSY PCB MAIN (cont.) • Model: All models name is commonness...
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ASSY PCB MAIN (cont.) • Model: All models name is commonness ① ② ③ ④ AC POWER INPUT EVI1 EVI2 HOTGAS BYPASS LOW AMIBIENT #1 EVI VALVE1 #1 HOTGAS BYPASS1 #1 LOW AMBIENT #1 AC LIVE #3 EVI VALVE2 #2 HOTGAS BYPASS1 #2 LOW AMBIENT #2 AC NEUTRAL #7 EMI VALVE1...
5-3. ASSY PCB SUB-FAN • Model: All models name is commonness...
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ASSY PCB SUB-FAN (cont.) • Model: All models name is commonness ① ② ③ ④ INVERTER to FAN Main to FAN Download Connector IPM to Motor1 #1 INVERTER DC18V #1 DC12V #1 RXD #1 U1 #2 INVERTER GND #2 INV.SMPS RELAY #2 TXD #2 - #3 -...
5-6. ASSY PCB INVERTER (F power model only) • Model: AG010DSVAFG/AA, AG015DSVAFG/AA...
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ASSY PCB INVERTER (F power model only) (cont.) • Model: AG010DSVAFG/AA, AG015DSVAFG/AA V-COMP V ① U-COMP U ② V-COMP V ③ W-COMP W ④ T-INPUT TOP #1: COMP U #1: COMP V #1: COMP W #1: T-IN ⑤ S-INPUT TOP ⑥...
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ASSY PCB INVERTER (J power model only) (cont.) • Model: AG010DSVAJG/AA, AG015DSVAJG/AA...
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ASSY PCB INVERTER (J power model only) (cont.) • Model: AG010DSVAJG/AA, AG015DSVAJG/AA V-COMP V ① U-COMP U ② V-COMP V ③ W-COMP W ④ T-INPUT TOP #1: COMP U #1: COMP V #1: COMP W #1: T-IN ⑤ S-INPUT TOP ⑥...
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6. Wiring Diagram 6-1. DVM CHILLER hydro part wiring diagram • Model: AG010/015KSVASSS Series This Document can not be used without Samsung’ s authorization.
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6-2. DVM CHILLER inverter control part wiring diagram • Model: AG010DSVAFG/AA, AG015DSVAFG/AA This Document can not be used without Samsung’ s authorization.
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6-3. DVM CHILLER inverter control part wiring diagram • Model: AG010DSVAJG/AA, AG015DSVAJG/AA This Document can not be used without Samsung’ s authorization.
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7. Cycle Diagram • Model: AG010/015KSVASS Series Abbreviation Name Abbreviation Name Inverter Compressor V_HG Hot Gas Bypass Valve Outdoor Fan Motor V_4W 4way Valve Outdoor Heat Exchanger V_AR Accumulator Oil Return Valve Accumulator CV_D Discharge Check Valve Oil Separator Discharge Temperature Sensor Intercooler T_TS Total Suction Temperature Sensor...
• Cycle diagram function explanation 1. Accumulator: Separating the incoming liquid refrigerant to the compressor in order to prevent liquid refrigerant. 2. Oil Separator: Separating the oil from the refrigerant discharged from the compressor, and the separated oil is returned to the compressor.
8. Key Options 8-1. Setting hydro controller option Basic segment display SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 Remarks Water In Ex) -5 °C View mode display ▶ Press and hold K3 and K4 for 3 seconds to enter the view mode. ▶...
Number of KEY operation SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 Remarks press 13 times Suction1 temperature ex) -11.2 °C 14 times Suction2 temperature ex) -11.2 °C 15 times Cond out temperature ex) -11.2 °C 16 times Liquid temperature ex) 35 °C 17 times EVA In1 temperature ex) 35 °C...
8-2. How to set hydro controller option Option No. Option value SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 Operation On/Off input method Temperature setting input method 1. Turn on the product. 2. Press and hold the K2 to enter the option setting. - In option setting, other key input (forced fan, temperature setting, etc.) is not received.
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Module control Option Factory Option item Option Definition Setting unit setting option value default Note1) Default (100 %) Level1 Quiet function level 0 ~ 3 Main unit of module Level2 Level3 Delay for inspecting no input for pump Confirm delay for unsecured flow 10 ~ 240 interlock and unsecured flow rate (by Main unit of module...
Function description Description Select operation On/Off input method of module/group Select temperature setting input method of module/group Select operation mode (Cool/Heat, Hot water/Cool storage) input method of module/group Select demand control input method of module/group Select demand level • Current will be limited below the set level when "Perform" command is transmitted. quiet function input method of module Select forced fan function input method of module •...
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Water law This function allows water outlet temperature to change regarding damand load changes depending on outdoor temperature and room temperature. It can be set to increase energy efficiency and comfort. - Outdoor temparture standard - Room temperature standard If it is room temperature If it is room temperature model, water outlet set model, water outlet set...
MICOM version display ▶ Press and hold K3 and K5 for 3 seconds to enter the view mode. ▶ Press K3 to change view mode in order of the table. ▶ Cancelling view mode display - Press and hold K3 for 3 seconds. SEG1 SEG2 SEG3...
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8-3. Setting inverter controller option Basic segment display Display Step Display content SEG1 SEG2 SEG3 SEG4 At initial power input Checking segment display SEG1 SEG2 SEG3, 4 SEG3, 4 Chiller units Communicating Setting (Addressing) After communication setting Transmit / Reception address Hydro control: A Hydro control: 0 (Usual occasion)
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Installing and setting the option with tact switch and functions 1. Press and hold K2 for 3 seconds. (Only available when the operation is stopped) - The display will show the following. - If you have set the Emergency operation for compressor malfunction, 1 or 2 will be displayed on Seg 4. - Seg 1 and Seg 2 will display the number for selected option.
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Unused option Main Unused option Unused option Main Unused option Unused option Main Unused option Unused option Main Unused option Unused option Main Unused option Unused option Main Unused option Option item Input unit SEG1 SEG2 SEG3 SEG4 Function of the option Remarks Enabled (Factory default) During snow accumulation , the...
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How to set a special operation using tact switch and check the view mode K1 (Number of press) KEY operation Display on 7-Segment 1times Refrigerant charging in Heating mode “ ” “ ” “ ” “ ” 2times Trial operation in Heating mode “...
K2 (Number of press) KEY operation Display on 7-Segment 1times Refrigerant charging in Cooling mode “ ” “ ” “ ” “ ” 2times Trial operation in Cooling mode “ ” “ ” “ ” “ ” 3times Pump down all units in Cooling mode “...
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K3 (Number of KEY operation Display on 7-Segment press) 1 time Intialize (Reset) operation Same as initial state Display K4 (Number of Display contents press) SEG1 SEG2, 3, 4 AG010KSV (15HP) → 0,1,5 1 time Capacity depending on horsepower AG015KSV (20HP) → 0,2,0 2 times Order frequency (Compressor 1) ...
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9. Trial Operation 9-1. Trial operation for each CHILLER unit HYDRO-UNIT_MODULE_CHILLER 88-SEG DISPLAY DIP S/W TACT S/W NOTE Before a test run, check whether the power wire is disconnected or misconnected. If the power wire is disconnected or misconnected, error code displays or power is not supplied or major part is not operated. The pump built-in model is able not to operate or to be occurred trip of OCR or to reverse rotation of pump, especially if the power wire is disconnected or misconnected.
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6. Operation mode in main control is selected be cooling/heating switch. No.2 DIP S/W Cool mode Heat mode - Operation mode can be changed only when operation is off. 7. Change the set temperature if necessary in main control. Cooling Heating Default value 7 °C (45 °F)
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10. Reference Sheet 10-1. index of Model Name Model Code Capacity Buyer Name Product Type Capacity Year BTU/H(*100) 2016 CMH(*10) 2021 CAC (USD) / ASD HP(/10) 2022 WATT(*100) 2023 usRT 2024 (Packaged System) Product Notation Code Type DVM PLUS (OUTDOOR) Separator Power DVM Inverter (OUTDOOR)