Ibm multifunctional digital system user manual (239 pages)
Summary of Contents for Oce Arizona 200 GT
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Océ User manual Arizona 200/250 GT User Manual Version 2.6...
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Océ-Technologies B.V. Copyright 2008 Océ All rights reserved. No part of this work may be reproduced, copied, adapted, or transmitted in any form or by any means without written permission from Océ. Océ makes no representation or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose.
Preface Introduction This User manual introduces you to the Océ Arizona 200 GT and the Océ Arizona 250 GT inkjet printers. These two printers are almost identical with one exception: the 200 GT has four sets of printheads; and the 250 GT has eight sets. The only difference in function is the actual speed (Refer to Printer Specifications in Chapter 2 for details).
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Preface Safety Information This manual has three sections that contain details on safety when handling ink and using the printer. Also, where applicable, cautions and warnings are used throughout this manual to draw your attention to safety precautions. "Safety Guidelines for Ink Materials" offers advice in the proper handling of UV inks;...
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Preface Customer Service If your printer malfunctions and you are unable to resolve the problem, field service technicians can be dispatched to your site to conduct repairs. Service visits are paid for by the customer, either under a maintenance agreement, by purchase order or prepayment.
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Preface Statement of Foreseen Use The Arizona 200/250 GT flatbed inkjet printer uses piezo printing technology and UV curable inks to produce outdoor-durable output. It can print directly onto rigid and flexible substrates up to 2.5 m (98.4") x 1.25 (49.2") and up to 48 mm (1.89") thickness.
Product Compliance Product Compliance Introduction This section details the compliance and agency standards that the Arizona 200/250 GT conforms to. It also provides manufacturing and contact information. Electromagnetic Compliance (EMC) FCC Statement for Class A Device: This equipment generates, uses and radiates radio frequency energy and if not installed and used as designed or intended, may cause interference to radio communications.
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EN12198-2 IT Equipment Electrical Safety: EN60950-1:2001 (with CB Scheme Report) Note: All applicable compliance certificates are available on our web site: see http://www.dgs.oce.com/PrinterSupport/ EMC Directive: CE Marking EN55022: 1998 Information Technology Equipment. Emmisions Characteristics. EN55024: 1998 Information Technology Equipment. Immunity Characteristics.
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Océ Display Graphics Systems (ODGS) 13231 Delf Place - Building #501 Richmond, British Columbia Canada V6V 2C3 http://www.dgs.oce.com/ Telephone (604) 273-7730 - Fax (604) 273-2775 Representatives Marketing the Arizona 200/250 GT in Europe: Océ Technologies B.V. St. Urbanusweg 43, Venlo, The Netherlands P.O. Box 101, 5900 MA Venlo...
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Product Compliance Part Name Lead Mercury Cadmiu Hexavale Polybro Polybro (pb) (Hg) m (Cd) miated minated (CrVI) biphenyl dipenylet s (PBB) (PBDE) Linear Encoder Readheads Printheads...
Arizona 200/250 GT Printer Specifications Arizona 200/250 GT Printer Specifications Introduction The Arizona 200/250 GT is a 4 color (CMYK) UV flatbed inkjet printer capable of producing large format images on various rigid and flexible media. The printer consists of a large vacuum table and moving gantry. The material is held flat and stationary on the vacuum table during printing.
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Printing Technology Piezoelectric inkjet using Océ VariaDot technology: the Arizona 250 GT has two variable dot printheads per color, 8 in total; while the Arizona 200 GT has one variable dot printheads per color, 4 in total. Format True flatbed printer for rigid media with Roll Media...
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Arizona 200/250 GT Printer Specifications [2] Specifications (2 – 2) Feature Specification Power Requirements 208 through 240VAC 10% 60Hz Single Phase Voltage: 200 through 240VAC 10% 50Hz Single Phase (Rated Current: 16A) Recommended Circuit Breaker: North America 20A, European Union 16A BTU Output 10,000 BTU (2950 watts) under continuous operation Hardware Interface...
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Arizona 200/250 GT Printer Specifications Océ VariaDot for Reduced Ink Consumption A significant benefit of Océ VariaDot imaging technology is that it allows the use of only four inks (CMYK) for all areas of the printed image. This is very significant to the user in terms of ink consumption per square meter because the current "de facto standard"...
Note: The full text of the MSDS for all UV inks and Flush is found on the ODGS web site at the following location: http://www.dgs.oce.com/PrinterSupport/MSDS_Support/MSDS_Sheets.htm Caution: Both UV inks and the curing lamps can be harmful if not properly handled. Follow these guidelines carefully in order to ensure maximum safety.
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Safety Guidelines for Ink Materials [3] Immediate (Acute) Health Effects by Route of Exposure Exposure Effect: Inhalation: Can cause severe respiratory irritation, dizziness, weakness, fatigue, nausea, headache and possible unconsciousness. Skin Can cause severe irritation, defatting, and dermatitis. Irritation Contact: effects may last for hours or days but will not likely result in permanent damage.
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Safety Guidelines for Ink Materials [5] First-aid Measures (2 – 2) Exposure Remedy Skin Wash with soap and water. Remove contaminated clothing, launder Contact immediately, and discard contaminated leather goods. Get medical attention immediately. Ingestion Severely irritating. Do not induce vomiting. Seek medical attention immediately.
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Safety Guidelines for Ink Materials [9] Personal Protection Area Strategy Respiratory Follow a respiratory protection program that meets 29 CFR Protection 1910.134 and ANSI Z88.2 requirements whenever work place conditions warrant the use of a respirator. Respiratory protection may be required in addition to ventilation depending upon conditions of use.
UV Curing System Safety UV Curing System Safety Introduction The UV Curing System on the Arizona 200/250 GT generates hazardous levels of thermal, electrical and UV energies. The Arizona 200/250 GT printer uses UV-curable ink that needs a high energy level of UV light to cure.
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UV Curing System Safety Caution: UltraViolet Light Radiation Hazards Emission: Effective UV-irradiance Emission Category of Arizona 250 GT According to 7.1 of EN12198-1:2000 ( Category 2 ) - Special restrictions and protective measures are essential - These include the use of Eye and Dermal (skin) Protection.
Interlock Safety System Interlock Safety System Introduction The Arizona 200/250 GT printer has an integrated safety interlock system that stops all machine motion when a situation that might compromise operator safety occurs. The printer has three Emergency-Stop buttons: one on each end of the gantry, and one on the Control Station podium.
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Interlock Safety System Safety Guard Interlock Function: The Safety Guard is an aluminum fence around the perimeter of the carriage. Motion Motors disabled when it is not properly seated include the Gantry Drive and Carriage Drive. Also UV Lamps switch Off (Not UV Cooling Fans), and Z-Axis drive initializes (Carriage drives to Top Position and Holds there).
Arizona 200/250 GT Safety Labels Arizona 200/250 GT Safety Labels Introduction The safety labels are placed at strategic locations on the printer to warn the operator of possible dangers and hazards. It is important to be aware of the meaning of these labels to ensure safe operation of the printer.
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Arizona 200/250 GT Safety Labels [11] Safety Labels (2 – 2) Description Label Warning: Electric Shock Hazard Located on the door to the electronics enclosure, the UV lamp power supply cover, the carriage cover, and the vacuum pump enclosure. This area can only be accessed by a trained service technician.
Safety Awareness Safety Awareness Introduction This section contains two sets of principles that must be followed to assure maximum safety when operating the Arizona 200/250 GT printer. The first set uses negative examples to show you residual risks to avoid in order to prevent injury to the operator.
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Safety Awareness Situations and Actions to Avoid [12] [12] How NOT to use the printer (1 – 3) Avoid these Situations For Your Personal Safety [11] Do not place your hand in the carriage pathway when printer power is on. Do not leave any objects on the table printing surface,...
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Safety Awareness [12] How NOT to use the printer (2 – 3) Avoid these Situations For Your Personal Safety [13] Do not push or force the gantry to move manually if it is already in motion. If you do move the gantry, a Motion Error message will display and you will...
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Safety Awareness [12] How NOT to use the printer (3 – 3) Avoid these Situations For Your Personal Safety [15] Avoid placing fingers, hands or other objects in the IGUS track unless power is off and the printer is locked out. [15] IGUS Hazard [16] Avoid looking at the...
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Safety Awareness [13] [13] Arizona 250 GT Residual Risks (1 – 6) Risk Area Crushing/Shear Hazard [17] A high risk crushing hazard is created by the movement of the carriage and gantry supports. Keep hands away from this area unless the printer power is off.
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Safety Awareness [13] Arizona 250 GT Residual Risks (2 – 6) Risk Area Crushing/Shear Hazard [19] A high risk crushing/pinch hazard is created by the table and the carriage. [19] Table/Carriage Pinch Hazard [20] A high risk crushing/pinch hazard is created by the carriage and the gantry when the Z-Axis is moving...
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Safety Awareness [13] Arizona 250 GT Residual Risks (3 – 6) Risk Area Crushing/Shear Hazard [21] A medium risk crushing/pinch hazard is created by the gantry and the table frame. [21] Gantry/Table Pinch harard [22] A medium risk crushing/pinch hazard is created by the gantry and the table frame stop on the underside of the...
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Safety Awareness [13] Arizona 250 GT Residual Risks (4 – 6) Risk Area Crushing/Shear Hazard [23] Shearing hazard A high risk shearing hazard is created by the carriage and the gantry frame from the bottom. [23] Carriage/Gantry Frame Shear Hazard [24] A high risk shearing hazard is created by...
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Safety Awareness [13] Arizona 250 GT Residual Risks (5 – 6) Risk Area Crushing/Shear Hazard [25] A high risk shearing hazard is created by the carriage and the gantry frame. [25] Hazard [26] Entanglement hazard A medium risk of finger or material entanglement is created by the web assembly (IGUS...
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Safety Awareness [13] Arizona 250 GT Residual Risks (6 – 6) Risk Area Crushing/Shear Hazard [27] A medium risk impact hazard is created by the carriage when cycling from left to right. [27] Carriage Impact Hazard [28] Heat hazard: the UV lamp assembly and the surrounding guard can be hot.
Roll Media Safety Awareness Roll Media Safety Awareness Introduction This section contains two sets of principles that must be followed to assure maximum safety when operating the Roll Media Option for the Arizona 200/250 GT printer. The first image uses a negative example to show you a situation to avoid in order to prevent injury to the operator.
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Roll Media Safety Awareness Residual Safety Risks The Arizona 200/250 GT Roll Media Option is engineered to minimize machine components and operating procedures that may compromise operator safety. However, in order to maintain some machine operations and functionality, certain compromises are required. The following table documents some of these residual hazards.
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Roll Media Safety Awareness Chapter 3 Safety Information...
Operator Interface Hardware Operator Interface Hardware Introduction The Operator interacts with printer components to operate, maintain, and monitor the state of the printer: This section identifies and explains the functions of the hardware. [32] [32] User Interface Hardware [16] (1) Main Power Switch (9) Maintenance Station (2) Operator Control Station (10) Coolant Reservoir Level...
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Operator Interface Hardware Illustration [33] [33] Vacuum System Hardware [34] [34] Carriage Area Hardware...
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Operator Interface Hardware Operator Interface Components [17] [17] Hardware Interface Components (1 – 3) Component Function 1) Main Power The Arizona 200/250 GT has an AC power switch that turns Switch the printer On and Off. The switch also serves as a lock-out device.
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Operator Interface Hardware [17] Hardware Interface Components (2 – 3) Component Function 8) Emergency Stops If a situation requires an immediate shutdown of all printer activity, press one of the three Emergency Stop buttons. To recover from an emergency shutdown, resolve the problem that prompted the shutdown and then release the Emergency Stop by twisting it slightly clockwise.
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Operator Interface Hardware [17] Hardware Interface Components (3 – 3) Component Function (14) Carriage Guard The Carriage Guard protects the Operator from exposure to UV light and it also protects the lamps and the carriage by stopping all motion if it encounters an obstacle in the path of the carriage.
Operator Interface Software Operator Interface Software Introduction The Arizona 200/250 GT software interface is displayed on the LCD monitor that is part of the Operator Control Station. The interface has five main working modules that are accessed by tabs located at the bottom of the display. Click on these tabs with the mouse to access the modules.
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Operator Interface Software [19] Interface Modules (2 – 2) Component Function Special Prints Special Prints provides various special adjustment prints, Special Prints tab) ruler images, a quality control Reference print image, and the Nozzle Check print. Software Upgrade Allows field service technicians to update the printer to the (Upgrade tab) latest version of the Operator Interface software and firmware.
Print Job Control Module Print Job Control Module Introduction Print Job Control is the first module displayed when the printer software is loaded. From this module you can manage all aspects of working with print jobs and also control many features of the printer. The table "Job Control Panels" documents the numbered callouts and the rest of this section explains each area in more detail.
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Print Job Control Module Components of the Print Job Control Module [20] [20] Job Control Panels Component Function 1) Job and Printer Displays the status and progress of print jobs Status 2) Printer Displays the last four lines of the log - click in this area to see Messages Panel more of the log.
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Print Job Control Module All incoming jobs go directly into the active session at the end of the job list. Selecting a job in the list highlights the job and updates the job information area. The job information area contains offsets, print quality mode information, number of copies and overprints, and the name of the ProductionHouse profile used and the image to be printed is also displayed.
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Print Job Control Module [21] [37] [37] Command Toolbar Print job This command can do the following actions depending on context: Activates a selected inactive job by moving it to the active list. Un-holds a held job. Un-holds an job that had an error currently. Hold job The command can do following actions depending on context: Puts an active job on hold.
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Print Job Control Module Flatbed A dialog window automatically appears when confirmation is Settings icon required. If it is closed before you select Confirm, it can be reopened by clicking on this icon. Media Parameters Enter or confirm the thickness of the media. The printer will automatically adjust the carriage height to media thickness and also the print gap.
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Print Job Control Module UV Curing This button controls the UV curing lamps. The state of the button Lamp Control reflects the state of the lamps. The UV lamps will timeout after Button 15 minutes of inactivity (time can be changed by a service technician).
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Print Job Control Module 7) Job Placement Preview The table placement preview shows the print location and a proportional representation of the image in relation to the table. The zoom button in the bottom right corner activates a popup preview window. If a preview image is not available, an approximately sized white box is used as a placeholder, and the zoom button is not displayed.
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Print Job Control Module [22] Offsets A job's vertical and horizontal offset parameters can be changed with the mouse wheel when mouse cursor is positioned over the field. Rotate the mouse wheel up or down increments or decrements offset at the rate of one unit per notch.
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Print Job Control Module The image upload progress panel indicates the name of a job that is currently uploading to the printer. This panel only displays information while an image is transferred from the ProductionHouse computer. Chapter 4 How to Navigate the User Interface...
Counter Module Counter Module Introduction The Counter module displays counters that are of interest to the operator. It shows counters for each color of ink and the total ink used. It also shows the number of hours a UV lamp was used since last changed. Some of the counters can be reset. Illustration [38] [38] Printer Counters...
Settings Module Settings Module Introduction The Settings Module allows you to review and change the date and time, network connection settings, user interface configurations, printer settings and, if installed, the Roll Media settings. Date and Time Settings [24] [39] [39] Date and Time Date - display only, cannot change the date.
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Settings Module problems. One situation that would require changes is if your network does not use DHCP to automatically obtain network settings. In this case network settings have to be entered manually. If you don't know how to do this, bring in a network consultant to determine what the setting must be for the network (alternately, you can purchase a DHCP router for your network that will automatically supply the network settings).
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Settings Module French Dutch Japanese Italian Spanish Measurement Units Allows you to specify how to display offsets and dimensions units: Metric Imperial Printer Settings [27] [42] [42] Printer Settings Allows you to set the following: Flatbed print gap Underlay thickness Table vacuum timeout End of swath delay Full carriage travel...
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Settings Module Roll Module [28] [43] [43] Roll Media Settings Separation Between Copies Specifies the separation in the selected measurement units. Media Move on Unload Specifies the amount of media moved on unload in the selected measurement units. Note: This setting icon is displayed only if the Roll Media Option is installed.
Special Prints Module Special Prints Module Introduction The Special Prints sub-module displays two lists. The list on the left shows the available special prints. Some of these prints are used by service technicians to adjust and troubleshoot the printer. Some are of interest to the Operator: the Reference print, the table ruler prints, the Nozzle Check print, and the Media Advance Correction Factor print.
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Special Prints Module Illustration [44] [44] Special Prints Module How to Load a Special Print 1) Click a special print to select it in the left window. 2) Click the Add button to place it in the print queue on the right. That special print is now available in the Active job list.
Installation and Upgrade Module Installation and Upgrade Module Introduction As we are committed to improve and refine the quality and functionality of the Arizona 200/250 GT printer, there will be periodic upgrades to the underlying firmware and printer software. Software updates are available only to customers with a service contract.
Training Requirements Training Requirements Introduction The operator must receive training for safety, printer operation, and ProductionHouse software prior to operating the Arizona 200/250 GT printer. Safety Training Before operating the Arizona 200/250 GT printer, make sure you have read and understood all of Chapter 3 "Safety Guidelines".
How to Power the Printer On and Off How to Power the Printer On and Off Introduction This section describes how to switch the printer On and Off. When the printer is switched On, the Arizona 200/250 GT software is displayed on the LCD flat panel monitor.
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How to Power the Printer On and Off [46] [46] AC Power Switch The splash screen will show some further initialization messages and then the initial Job Control module screen appears. The initialization is complete when the top left panel of the display shows "Ready". Your printer is now ready for use. Attention: After powering the printer On, leave it running continuously, even when at idle.
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How to Power the Printer On and Off How to Power Off Turn the AC power switch to the OFF position. Close the vacuum shut-off valves on top of the Carriage ink reservoir to prevent the ink from draining out and filling the waste tray. [47] [47] Vacuum Shutoff Valves (Magenta, Yellow are Off - Black, Cyan still ON) Open the vacuum shutoff valves again when the power is turned back on.
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How to Power the Printer On and Off Illustration [48] [48] AC Power Switch and Lockout How to Use the Disconnect Device Attention: The AC power switch is the main disconnect device for the printer. For maximum safety, if the printer is moved, the blue AC power plug must first be unplugged from the printer.
How to Install the Onyx Printer Driver How to Install the Onyx Printer Driver Introduction This section explains how to install and configure the Onyx ProductionHouse Arizona 200/250 GT printer installation file. Purpose The printer installation file configures the Onyx software so that it knows how to communicate with the Arizona 200/250 GT.
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How to Install the Onyx Printer Driver After the printer driver is installed the Configure Printer Port window will launch automatically. Select TCP/IP Printer then click on Configure. [49] [49] Configure Printer Port Enter the Network name of the printer (as displayed in Step 3) and make sure <Port 9100>...
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How to Install the Onyx Printer Driver Correction If no valid IP address is found, check that the network name of the printer is correct and that port 9100 was selected. Run the Test again. Result When a Valid IP address for the printer is verified, click on OK to complete the configuration of the communication link between ProductionHouse and the Arizona 200/250 GT printer.
Daily Start-up and Shut-down How to Manage Print Jobs Daily Start-up and Shut-down Introduction Keep your printer clean and perform all recommended scheduled maintenance to ensure that the printer is ready to produce optimal quality images. When to do The start-up procedure must be performed every morning or after a period of time when the printer has not been used.
How to Set Up a Print Job How to Set Up a Print Job Introduction This section explains how to select an image to print on the Arizona 200/250 GT. The basic steps are outlined here and explained below. More detailed explanations for some of these steps are available Job Control Module.
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How to Set Up a Print Job Measure Media Thickness Use a digital slide caliper or micrometer to accurately measure the media thickness of the media. An error in measurement of media thickness will affect bi-directional alignment and can contribute to the amount of graininess in the printed image or cause a carriage/printhead crash with the media.
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How to Set Up a Print Job Mask Active Vacuum Zones Not Covered With Media To hold the media to the table it is important to completely cover active vacuum zones with either the media to be printed on, or a masking material. The masking material should not be thicker than the media to be printed on.
The Media Vacuum System How to Manage the Media Vacuum The Media Vacuum System Introduction The Arizona 200/250 GT uses a low-flow, high-vacuum system to secure rigid media for printing on the printer table. A fabricated aluminum overlay sheet placed on the surface of the table creates the vacuum field.
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The Media Vacuum System Illustration [29] 1 - Bleed Valve partly 2 - Left Zone is Open open [51] 3 - Top Zone is 4 - Right Zone is Open Closed [51] Vacuum Zone Controls Vacuum Zone Control Handles These controls are meant for use with custom vacuum zones. If you only use the factory default of one large zone, make sure all three handles are left in the open position.
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The Media Vacuum System How to Maintain the Vacuum Overlay Sheet If an overlay sheet is damaged, replace it. The overlay is an optional commercial item and can be ordered from your local sales representative. You may want to purchase multiple overlays if you need multiple common material sizes or a regular, repeating job that is non-square or unusually sized.
How to Create Custom Vacuum Zones How to Create Custom Vacuum Zones Introduction A fabricated aluminum overlay sheet placed on the surface of the printer table is used to create a vacuum field that is divided into zones. When the printer is installed, a single zone equal to the maximum media size is available.
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How to Create Custom Vacuum Zones Illustration [30] (0,0) Print Origin (1) Left Vacuum (2) Right Vacuum (3) Top Vacuum Zone Zone Zone [52] (4) Vacuum Bleed (5) Left Zone (6) Top Zone (7) Right Zone Valve Control Control Control [52] Imperial Vacuum Zones [53] [53] Metric Vacuum Zones...
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How to Create Custom Vacuum Zones How to Set Up Custom Zones Attention: When you remove the aluminum overlay to create custom zones, be careful that you don’t bend or warp it. Always have a second person to assist you when you handle the overlay.
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How to Create Custom Vacuum Zones [55] [55] How to Handle the Overlay With one hand on the top and the other on the bottom, carefully flip the overlay over and lay it down flat on the table (or another clean, flat surface). Remove any old foam tape that is no longer required in the new configuration.
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How to Create Custom Vacuum Zones [56] [56] Join the tape with no gaps Note: Make sure there are no gaps at any of the places where tapes join at a right angle. Also make sure the gray custom tape does not overlap the black perimeter tape.
Profiles are much less media-dependant for UV ink printers like the Arizona 200/250 GT than for solvent-based printers. For access to Onyx ProductionHouse profiles, please consult our web site at: http://www.dgs.oce.com/PrinterSupport/ Definition The term media covers a wide range of possible materials for the Arizona 200/250 GT printer.
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Media-Related Application Bulletins For additional information on various aspects of handling and managing media refer to the customer support web site. See Appendix A of this document or visit the web page to see a list of available bulletins: http://www.dgs.oce.com/PrinterSupport/...
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How to Handle Media Thermal Expansion of Media When imaging on media that will expand when subjected to heat (e.g., styrene or Plexiglas, etc.), don’t wedge the media by butting other material against it as this may cause the media to buckle. Also if multiple pieces of the media are used, allow enough space between the pieces to allow for thermal expansion.
Underlay Board to Reduce Artifacts Underlay Board to Reduce Artifacts Introduction When printing on thin, flexible, or porous media, the holes in the vacuum table of the printer can cause print artifacts (sometimes referred to as “dimpling”). If you encounter this problem when printing, use the provided underlay board between the media and the table to reduce the problem.
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Underlay Board to Reduce Artifacts Illustration [57] [57] Underlay Board with Media How to Prepare the Underlay Board Seal the edges of the underlay board with tape or use a liquid sealer to prevent vacuum leaks through the edges of the board. Cover any area of the board not covered by the media to avoid vacuum loss.
Roll Media Option Hardware Roll Media Option Hardware Introduction The base configuration for the Arizona 200/250 GT is a flatbed printer where the media is static during printing. A Roll Media Option (RMO) is available for the printer that allows the use of media that is supplied on a roll. This optional unit is manufactured, crated, stocked and shipped as an independent assembly.
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Roll Media Option Hardware Hardware Function table The Roll Media Option consists of a supply media drive, media tension bar, capstan roller, vacuum platen, media gimbal, media edge detection sensor, and a take-up media drive. This system accurately advances the roll of media during printing. The roll media is positioned with a high resolution media encoder as it moves past the carriage printheads.
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Roll Media Option Hardware [32] Roll Media Hardware (2 – 2) Component Function 8) Media Core Locks These locks hold the media core in place on the media shafts. Use the supplied 5mm hex key to lock and unlock the media core at the right end of the media shaft.
For printers with software/firmware greater than version 2.6, RMO print speeds are approximately as shown in this table. [33] RMO Print Mode Arizona 250 GT Arizona 200 GT m /hr. / f /hr. m /hr. / f /hr. Production 13.1 / 141 7.3 / 78...
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Roll Media Option Specifications Maximum Media Thickness This value is not officially specified. It is theoretically possible for the RMO system to accommodate media up to 3mm (0.11 inches). However, most media at or near that thickness will have problems in the transport mechanism of the RMO unit. Maximum Supported Weight [34] Media Width (mm)
Roll Media Theory of Operations Roll Media Theory of Operations Introduction The Roll Media Option system operating specification is described in terms of the following states: Media Load Media Unload Media Initialization Media Printing Media Manual Feed Media Idle Media End of Roll For each user state, software control of the roll of media and consequent media movement is achieved using one of the following two control modes.
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Roll Media Theory of Operations Introduction to Media Loading Loading and threading roll media is a manual process. A media shaft is required for both the supply and take-up media rolls. The function of the shaft is to provide additional core support and a non-slip drive condition between the drive motors and the media rolls.
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Roll Media Theory of Operations detected, the move is interrupted, motion stopped, and the user is notified to cut the media or otherwise remedy the situation. The Cancel command returns the media tension bar to its original position (this is assuming the media has not been cut) to be ready for printing.
Foot Pedal Switch Functions Foot Pedal Switch Functions Introduction The foot pedal switches are used to control the forward and reverse movement of media shafts. Summary of Dual Foot Pedal Switch Functions The following table indicates the foot pedal functions for various RMO states. It may help to think in terms of how you drive a car: left foot on the brake holds back, while right foot on the accelerator moves forward.
Roll Media Manager Roll Media Manager Introduction The Roll Media Manager is the part of the printer interface that allows you to prepare to print on roll media. With it you can load and unload media, change media type and parameters, and initialize the printer to prepare it to print on roll media.
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Roll Media Manager Component - function table [36] [36] Roll Media Manager Icons Icon Function Load Allows the operator to load new media. Set the foot pedal switches to the Load state. Unload Prepares the RMO to allow the operator to cut the existing media, remove it, and replace it with a new roll.
How to Load Media How to Load Media Introduction This section explains all of the actions associated with loading a new roll of media when the Roll Media Option is installed. It also specifies in detail how to perform particular actions. Load Media The following actions are associated with loading media: A) Load Supply Media Roll On Media Shaft...
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How to Load Media A: Load Supply Media Roll On a Media Shaft Place an empty media shaft on a suitable flat work area, positioned as shown, so that the hex key is inserted on the right side of the shaft to lock and unlock the core locks. [61] [61] Unlock the Media Shaft Core Locks To unlock the media shaft core locks (1) turn counter-clockwise with the supplied...
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How to Load Media Accurately center the media using the supplied ruler. Media should be centered within 1mm on the ruler (or 5mm if you use the edge detector sensor. [62] [62] Ruler to Center Media Note: The supplied ruler has both metric (millimeters) and imperial (inches) scales. When a media roll is centered on the shaft, and the ruler is placed as shown in the photo, the value on the ruler scale will match the width of the roll.
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How to Load Media C: Thread the Media Select the Load icon from the Roll Media Manager. If you are going to print with "Print Side In", click the icon in the Roll Media manager ("Print Side Out" is the default so you do not need to select it unless you have recently used Print Side In).
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How to Load Media Open the media access door at the top of the Roll Media unit, then reach down through the open door to grasp the media and feed it up and over the take-up roll. [65] [65] Feed Media Through Access Door Check alignment of the media by feeding it down to the supply roll and make sure that the edge lines up with the edge of the supply roll.
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How to Load Media Tape the media onto the core. The media should have a clean straight edge prior to taping. First tape the center of the media to the core, and then tape both ends of the media. [67] [67] Tape Media to the Take-up Roll Core Note: Ensure that the media is flat along the core.
How to Unload and Cut Media How to Unload and Cut Media Introduction This section explains all of the actions associated with how to cut and unload media when there is still some media left on the supply roll. Note: If the media supply roll is empty, simply remove the empty supply shaft and the take-up shaft.
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How to Unload and Cut Media C: Remove Media from the Take-up Shaft in Printer or Remove Take-up Shaft If there are only a few images on the take-up roll and you want to remove them without removing the take-up roll from the printer you can press the left pedal to rotate the take-up media shaft in the reverse direction.
How to Set Up a Roll Media Job in ProductionHouse How to Set Up a Roll Media Job in ProductionHouse Introduction Print jobs can be specified as either a roll job (Roll) or a flatbed (Sheet) job in ProductionHouse. The specification of either type of job can also be changed after the print job is transferred to the printer in the Print Jobs module.
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How to Set Up a Roll Media Job in ProductionHouse [69] [69] Onyx Roll Hold Note: The Hold for operator is not selected in this illustration since the default is unchecked. If you want to initiate a hold, click it to select. Result The operator has a lot of flexibility in the control of roll media print jobs and whether they print automatically or not.
How to Print on Roll Media How to Print on Roll Media Introduction If media is loaded and the Roll Media unit has been initialized, the printer is ready to print an image. Use the Print Job module and the Roll Media Manager to prepare and start the print.
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How to Print on Roll Media Before you begin Media must be loaded and initialized as explained in the section "How to Load Roll Media". Attention: The red Emergency stop buttons do NOT stop the media transport when you print on roll media (they only stop gantry and carriage movement). If you encounter a situation where the roll media runs continuously without operator input, the only recourse is to shut off the printer's AC power switch.
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How to Print on Roll Media [71] [71] Roll Media Manager Keyboard Note: If you have used a media before, it will be listed in the Media Type pull-down menu in alphanumeric order. If the list contains less than 10 media types, a drop down list is displayed.
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How to Print on Roll Media Result Any print jobs that are in the queue, not on hold, and marked as roll jobs will print. There is no explicit confirmation required to start a roll media print job. Any roll media jobs in the print queue will start to print immediately.
How to Determine Media Advance Correction How to Determine Media Advance Correction Introduction As roll media passes over the capstan, the stress can cause the thickness to deviate from its ideal, non-stressed state. This deviation can result in incorrect capstan encoder readings, and lead to discrepancies in the amount the media advanced during each print swath.
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How to Determine Media Advance Correction Before you begin If roll media is not correctly loaded, banding that looks like under/over stepping can result. If a media shows significant tension deviation across its width, or if it telescopes significantly (identifiable by the edges of the media on the Take-up roll), it is difficult to accurately find the correct MACF.
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How to Determine Media Advance Correction Note: With some media, the more dense (darker) colors may still show thin lines when the correction factor is close to being correct (due to edge of swath banding); in this case it may be wise to use the lighter colors to calibrate the correction factor. Apply the Optimal MACF to the Current Media The above procedure provides two values where neither white gaps nor dark lines are present.
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How to Determine Media Advance Correction Chapter 6 How to Operate the Roll Media Option...
Reduce Static with a Static Suppression Kit Reduce Static with a Static Suppression Kit Introduction The Océ Static Suppression Upgrade Kit is a Commercial Product that can be ordered as part # 3010106603. If you are experiencing static-related imaging problems this optional upgrade kit contains an ionizer bar that provides a solution to reduce static.
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Reduce Static with a Static Suppression Kit How to Activate the Static Suppression Ionizer Bar Press the Settings tab on the printer interface screen. Click on the Printer icon. If the Ionizer Bar option is set to Off, set it to ON (this option is not displayed if the ionizer bar is not installed).
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Reduce Static with a Static Suppression Kit Loosen the bracket mount screw and then slide the bracket up in the keyed slot to remove it. [74] [74] Bracket Mounted Low Turn the bracket 180 degrees and then fit the other keyed slot over the bracket screw. Slide the bracket mount until the screw is located in the smaller end of the keyed slot.
Arizona 200/250 GT Ink Arizona 200/250 GT Ink Introduction The Arizona 200/250 GT uses UV-curable inks including Cyan, Magenta, Yellow, and Black. Due to the UV curing technology, the ink dries immediately, but can take up to 24 hours to cure fully. In most cases, the printed material may be handled or cut directly after printing.
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Arizona 200/250 GT Ink block and printheads. An internal thermostat on each printhead and one on the reservoir block provides temperature feedback. The condition of the printheads is maintained by periodic cleaning at the maintenance station on the gantry. During this procedure the operator suctions the printhead nozzle plates, removing ink and possible contaminates in the process (details of this procedure are available in the Maintenance sectionPrinthead Maintenance).
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Arizona 200/250 GT Ink Illustration [76] [76] Ink Bay With Bags Ink Filters The Arizona 200/250 GT ink system is protected from contaminants in the ink by means of four ink filters. These are easily accessed and can be replaced by the end-user when they become blocked with debris.
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Access to MSDS Ink Information MSDS (Material Safety Data Sheets) for each color of ink and the UV Flush are available on the customer web site at: http://www.dgs.oce.com/PrinterSupport/. The information on these sheets is more detailed than the material found in the section titled "Safety Guidelines for Ink Materials"...
How to Change Ink Bags How to Change Ink Bags Introduction The ink is supplied to the printer in 2 liter bags. The bags have a non-spill coupler bonded into the top corner. When installing onto the printer, the bags are inverted and the quick connect couplers are pushed into their corresponding female coupling - opening up the flow path for the ink.
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How to Change Ink Bags Illustration [77] [77] Remove the Quick-Release Coupler How To Change an Ink Bag Attention: For personal safety, we recommend that the operator always wear nitrile gloves, a protective apron, and safety glasses with side shields when handling inks.
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How to Change Ink Bags Chapter 8 Ink System Management...
Troubleshooting Overview Troubleshooting Overview Introduction This section covers general problems that may occur with the printer. Malfunctions that trigger system error messages can be caused by human error, a system malfunction, an interface cable malfunction, mechanical printer malfunction and/or printer firmware failure. Definition Printer Errors Some errors are problems that interfere with the print process but do not shut down...
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Troubleshooting Overview Example 2 Drops of Ink Appear on the Media Check that the ink valves on top of the carriage are all open. If an ink valve is closed, there is no vacuum pressure to hold the ink and it will drip out of the printhead.
How To Improve Quality When Banding Occurs How To Improve Quality When Banding Occurs Introduction Banding can occur in an image for a number of reasons. Typically it occurs due to neighboring nozzles that do not fire or multiple nozzles that fire with poor directionality.
Maintenance Guidelines Maintenance Guidelines Introduction The Arizona 200/250 GT operator is responsible for the regular maintenance of the printer. This section provides detailed information about what is required for proper printer maintenance. While Océ Display Graphics Systems furnishes guidelines for periodic maintenance, the optimum maintenance schedule evolves from careful observation of your printer over a period of use.
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Maintenance Guidelines Note: Do not bump the carriage or gantry as this can cause dropouts in the printhead nozzles. A hard bump can break the miniscus vaccum in the ink lines and thus allow air into the lines, which blocks the nozzle until a purge is performed. Also some procedures, such as Printhead Maintennce, require that you slide open the door to access the maintenance station.
Printhead Maintenance Maintenance Procedures Printhead Maintenance Introduction The Maintenance Station is located below the carriage. Printhead Maintenance takes place while the carriage is parked. The station is covered by a sliding door that has an open grid in the center that allows any waste ink to drip down through the station and into the waste tray.
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Printhead Maintenance Before you begin Make sure the carriage is in the parked position. The carriage and gantry automatically return to this position after an image is printed. Do not move the carriage or gantry from this position as this will disable the ink pumps and thus prevent the performance of an ink purge, which is necessary for printhead maintenance.
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Printhead Maintenance Switch 1 to purge ink Switch 2 to raise carriage Switch 3 to activate suction pump Illustration [78] [78] Maintenance Station Switches How To Perform Maintenance Verify that the ink temperature is at least 40° Centigrade (140° Fahrenheit) before you begin printhead maintenance.
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Printhead Maintenance Press switch 3 to turn on the suction pump. Pick up the suction-head from the tray at the left end of the maintenance station. Wipe the suction-head with a new, clean lint-free wipe to remove any particles that could damage the nozzles in the printheads.
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Printhead Maintenance Note: During maintenance, be careful not to touch the nozzle plates as this can damage the printhead. Slide the maintenance station cover back to its closed position. The carriage will move back to its previous print-ready height. Printer is now ready to print images. Check Print Quality Print a Nozzle Check to see if any nozzles are out.
Clean Carriage Underside Clean Carriage Underside Introduction To maintain optimal print quality, it is important to periodically clean the underside of the carriage to remove any excess ink. If the buildup of ink is excessive, it can be transferred to media and thus reduce print quality. When to do As part of the daily maintenance at the start of the day, or as needed, clean any ink that has accumulated on the underside of the carriage.
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Clean Carriage Underside Illustration [81] [81] Ink Removal Technique How to Clean the Carriage Underside Slide the maintenance station cover plate out from under the carriage to reveal the maintenance station. Press switch 2 to raise the carriage to its maximum height. Wrap a clean poly wipe cloth around your index finger.
Swab Printheads Swab Printheads Introduction To ensure optimal print quality, it is important to periodically clean the printheads with a swab to remove any excess ink or any debris that was not removed by Printhead Maintenance. Purpose Important Caution: To maintain print quality it is very important to swab the printheads at least once a week, or more frequently, if required.
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Swab Printheads Attention: Never "scrub" the printhead with a swab as this will drag debris into other nozzles. Always slowly move the swab across the printhead with the swab at an angle and not perpendicular to the printhead. Never use Isopropyl alcohol to clean the printheads. Do not allow swabs to be contaminated with any dust or dirt prior to use.
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Swab Printheads Note: If the problem persists, you can swab multiple times. Use a new clean side of the swab each time (this means a maximum of two swipes per swab). It is possible that as many as ten swipes can be required. Run another nozzle check, if necessary.
Clean UV Lamp Filters Clean UV Lamp Filters Introduction The top of the assemblies that house the left and right UV lamp cartidges contains a filter that can cause overheating of the lamps if it becomes clogged with dust or debris.
Remove Ink From the Table Remove Ink From the Table Introduction How often you need to perform these procedures will vary, depending on printer usage and work habits. Remove Ink from Table Clean ink from the table whenever necessary. Once UV ink is cured, the best method for removing it from the table is to use a scraper (it is also possible to achieve good results with a razor blade that is set into a handle/holder).
Empty the Ink Waste Tray Empty the Ink Waste Tray Introduction The waste tray is located below the Maintenance Station. It accumulates ink that has dripped from the printheads or ink waste that results from a purge when performing Printhead Maintenance or Swabbing the Printheads. The ink drops onto a sloped drain plate at the base of the Maintenance Station and drains from there into the waste tray.
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Empty the Ink Waste Tray Turn the valve on the waste tray until it starts to drain the waste material. Shut off the valve when ink no longer drains out (or if the container become full). Note: The valve closes clean (drip free) but because it has long pipe use a piece of cloth or paper to wipe it clean as some ink can remain inside and drip out later when the printer is in motion.
Fill the Coolant Reservoir Fill the Coolant Reservoir Introduction The coolant is a thermal fluid used to maintain the temperature of the ink in the printheads and ink reservoirs on the carriage. Temperature control of the ink is required in order to achieve the correct ink viscosity, which affects the jetting velocity of the ink and thus the quality of printed images.
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Fill the Coolant Reservoir Required tools Syringe (supplied with Starter kit) Wear gloves (coolant will not harm the skin, but gloves are recommended). Coolant Illustration [83] [83] Fill Coolant Reservoir Fill the Coolant Reservoir Open the container of coolant fluid. Insert the syringe into the fluid and draw back the plunger until the syringe is almost full (leave a small amount of air so that you can expel it at the end to avoid fluid dripping from the fill nozzle.
Clean Gantry Rails Clean Gantry Rails Introduction Dust and debris can accumulate on the gantry rails, which run along the length of the table. The bearings that run on the rails are equipped with shields that are designed to keep debris from entering the bearing housing. After a period of time and use, debris can accumulate on the outside of the bearing shields as the gantry travels along the table.
How to Change Ink Filters How to Change Ink Filters Introduction Each ink color has a filter that removes any particulate matter from the ink as it is pumped from the ink bag toward the printheads. The ink filters are located at the electronics end of the printer around the corner from the ink bags.
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How to Change Ink Filters Before you begin IMPORTANT! Open the sliding maintenance station door to disable the ink pumps. Close all four of the purge valves on the top of the carriage. Required tools Philips screwdriver (only if enclosure thumb-screws are too tight) Lint-free cloth Illustration [84]...
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How to Change Ink Filters [85] [85] Invert the Ink Filter Remove the ink filter from the metal retainer clips. Unscrew the cap on top of the new filter but keep it for use in the next step. Unscrew the cap at the top connection to the old filter (the blue cap in the circle shown in the photo above) and screw it into the top connection of the new filter, being sure to install the filter in the proper direction.
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How to Change Ink Filters Final Steps Check the new filter to make sure there are no ink leaks. Open any purge valves on the carriage that are still closed. Replace the ink filter enclosure cover. Perform routine printhead maintenance before printing. Use a felt pen or create a sticky label to record the install date and liters consumed (refer to the Counters module for a liter count) Replace the filter every 10 months or after consumption of 22 litres of ink.
How to Change Ink Bags How to Change Ink Bags Introduction The ink is supplied to the printer in 2 liter bags. The bags have a non-spill coupler bonded into the top corner. When installing onto the printer, the bags are inverted and the quick connect couplers are pushed into their corresponding female coupling - opening up the flow path for the ink.
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How to Change Ink Bags Before you begin Safety Information - Use appropriate safety equipment - nitrile gloves and eye protectors. Take precautions to avoid ink on your skin or in your eyes. Caution: Be sure to read the section on Safety Guidelines for Ink Materials before handling UV inks.
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How to Change Ink Bags How To Change an Ink Bag Attention: For personal safety, we recommend that the operator always wear nitrile gloves, a protective apron, and safety glasses with side shields when handling inks. Open the clear plastic door on the Ink Station. Identify the the ink bag to be replaced.
How to Change a UV Lamp How to Change a UV Lamp Introduction The Arizona 200/250 GT uses two UV lamps, one on each side of the carriage, to instantly cure the ink during printing. These UV lamps have an expected life of 500 hours and must be replaced by the user when they fail or can no longer cure the ink at maximum available power.
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How to Change a UV Lamp Illustration [87] [87] Remove UV Lamp Cartridge How to Replace a UV Lamp Cartridge Turn off the AC power and lockout the printer. Remove the carriage guard by lifting it straight up and then away from the carriage. Use a 3mm allan key to loosen the screw at the top of the cartridge with the lamp that needs to be replaced.
Print a Nozzle Check Print a Nozzle Check Introduction The Nozzle Check print fires each nozzle individually in a manner that allows clogged nozzles to be easily identified by a visual inspection of this special print. The Nozzle Check print consists of the following elements: Print Identification - Océ...
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Print a Nozzle Check Required tools Blue LED view light (sometimes needed to enhance contrast in the Yellow area). Océ I/O paper Note: Usually, two or more Nozzle Checks will be printed to verify that nozzle issues are resolved. To calculate the required offset when you print multiple consecutive nozzle checks, add a horizontal offset of 2.5"...
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Print a Nozzle Check Result When a printhead does not have any dropouts, it will look like the Nozzle Check print of the black (K) section illustrated below. Note: There is an indication of some poor directionality in one of the nozzles illustrated in the top left section of the sample below, but it will not affect image quality (although it could, if multiple adjacent nozzles show this problem).
RMO Maintenance Guidelines Roll Media Option Maintenance RMO Maintenance Guidelines Introduction The Arizona 200/250 GT operator is responsible for the regular maintenance of the printer and, if it is installed, the roll media option. When the RMO unit is kept clean and free of blemishes and defects, you will be ensured of accurate media transport and optimal print quality.
How to Clean the Rubber Capstan How to Clean the Rubber Capstan Introduction The capstan is a rubber-coated roller that helps to track and guide the media position. It has an encoder at one end and a brake at the other. The capstan must be kept clean and its rubber surface free of blemishes or defects to ensure accurate media transport and optimal print quality.
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How to Clean the Rubber Capstan [90] [90] Remove lint, dust, paper particles and debris Removing Stains (coffee, tea, soda pop, etc.) Supplies Needed: Rubber gloves, soap, hot water, and lint-free cloth. Put on nitrile gloves Mix a cleaning solution that is 50:1 hot water to soap. Note: Use a mild detergent such as Ivory - avoid soaps that have dies, moisturizing oils, or perfumes as they may damage the capstan.
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How to Clean the Rubber Capstan Removing Uncured Ink Supplies needed: Rubber Gloves, Wrap-around safety goggles, Several absorbent clothes, and Isopropyl Alcohol (95% pure). Put on gloves and goggles. [91] [91] Ink Spill on Capstan Wipe up the majority of the ink by blotting with the absorbent cloth. [92] [92] Wipe up ink with cloth Chapter 10 Printer Maintenance...
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How to Clean the Rubber Capstan Wet a new absorbent cloth with alcohol and wipe up the remaining ink. [93] [93] Wet fresh cloth with alcohol Note: Note: It may be difficult to tell whether or not all the ink has left the surface. Continue to wet and wipe the capstan surface until the cloth does not show any sign of ink color.
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How to Clean the Rubber Capstan Result When the capstan is kept clean and its rubber surface free of blemishes or defects you will be ensured of accurate media transport and optimal print quality. If its surface is badly damaged the capstan will need to be replaced. Chapter 10 Printer Maintenance...
Application Hints and Tips and Application Bulletins are located on the customer support web page. To access this page, navigate to http://www.dgs.oce.com/PrinterSupport/, then select from the Customer Accessible Pages menu. Note that there are other resources available, including Onyx software bulletins, Benchmark requests, MSDS information, and a Consumables web link.
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Application Resources on the Web Site Media Notes The Media Notes document contains useful information about printing on the following media: Card Stock Clear Acrylic or Polycarbonate Plastic Coated Aluminum Sheet such as DiBond Fluted Polypropylene Foam Cored Clay Coated Paper Capped Board Foamed PVC such as Forex or Sintra Glass Heavyweight Outdoor Poster Paper such as IJM 601 or HPSTERSOL...
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Application Resources on the Web Site Appendix A Application Information...
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Index Index Ink Filters ......50 AC power ......75 AC power plug .
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Index Reduce Artifacts ......97 safety interlock system ....30 Safety Labels .