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FlexPLP IRPLP 220
ABB FlexPLP IRPLP 220 Valve Positioner Manuals
Manuals and User Guides for ABB FlexPLP IRPLP 220 Valve Positioner. We have
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ABB FlexPLP IRPLP 220 Valve Positioner manual available for free PDF download: Product Manual
ABB FlexPLP IRPLP 220 Product Manual (146 pages)
Brand:
ABB
| Category:
Valve Positioners
| Size: 17.4 MB
Table of Contents
Table of Contents
5
Overview
7
Product Documentation, IRC5
9
How to Read the Product Manual
11
1 Safety
13
Introduction
13
General Safety Information
14
Safety in the Machine Controller System
14
Safety Risks
15
Safety Risks During Installation and Service Work
15
Safety Risks Related to Tools/Workpieces
17
Safety Risks Related to Pneumatic/Hydraulic Systems
18
Safety Risks During Operational Disturbances
19
Risks Associated with Live Electric Parts
20
Safety Actions Related to the Flexplp
21
Safety Fence Dimensions
21
Fire Extinguishing
22
Emergency Release of the Flexplp Device Axes
23
Brake Testing
24
Safe Use of the Teach Pendant Unit
25
Work Inside the Flexplp's Working Range
26
Translate the Information on Safety and Information Labels
27
Safety Stops
28
What Is an Emergency Stop
28
Safety Related Instructions
30
Safety Signals in the Manual
30
2 Product Description
33
Product Overview
33
Terminology
34
Principle Structure
35
Modularity
35
Axes Combinations
37
Driving Types
38
Vertical Axis Mounting and Cable Chain
39
Performances
40
Flexplp IRPLP 220 Overall Specifications
40
Flexplp IRPLP 220 Motor Specifications
41
Dimensions
42
Dimensions 1-Axis Flexplp IRPLP 220
42
Dimensions 2-Axis Flexplp IRPLP 220
44
Dimensions 3-Axis Flexplp IRPLP 220
47
Weight
49
3 Unpacking and Handling
51
Pre-Requisites for Reception
51
Unpacking and Acceptance
52
Handling/Lifting
54
4 Installation and Commissioning
57
Introduction
57
Mechanical Installation
58
Introduction
58
Mounting Surface (Fastening of the Flexplp IRPLP 220 to the Floor Plate)
59
Mounting Surfaces (Fastening of an Axis or Customer Equipment)
62
Jogging Axes of a Unit with Flexpendant
63
Fastening of a Unit to the Floor Plate
68
Cabling and Control
70
Connectors and Internal Equipment Wiring
70
Control Architecture
71
Controller Capabilities
73
Examples of Configurations
75
Configuration Files
81
5 Calibration
83
Introduction / When to Calibrate
83
Calibration Points
84
Edit Motor Calibration Offset
85
Fine Calibration
87
Update of the Revolution Counters
90
6 Flexplp Addin Application GUI
93
Introduction
93
Workflow of the Flexplp Addin
94
Soft Calibration
94
Shim Offset
105
7 Maintenance
113
Introduction
113
Maintenance Schedule
115
Inspection
116
Lubrication
117
Driving Belt (Tension Check, Adjustment and Replacement)
119
SMB Battery Pack Replacement
123
Repair Information
125
8 Decommissioning
127
9 Reference Information
131
Introduction
131
Unit Conversion
132
Bolt, Screws, Tightening Torques
133
Standard Toolkit
134
Special Tools
135
10 Spare Parts
137
Introduction
137
Spare Parts - Ballscrew Type
138
Spare Parts - Rack & Pinion Type
140
Covers
142
Cables
143
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