ABB FSO-21 Manuals

ABB FSO-21 Manuals

Manuals and User Guides for ABB FSO-21. We have 2 ABB FSO-21 manuals available for free PDF download: User Manual

ABB FSO-21 User Manual

ABB FSO-21 User Manual (540 pages)

safety functions module

Brand: ABB | Category: Control Unit | Size: 11.8 MB

Table of Contents

Table of Contents
5
1 Safety Instructions

13
- Contents of this Chapter
  13
- Use of Warnings
  13
- Electrical Safety Precautions
  14
2 Introduction to the Manual

17
- Contents of this Chapter
  17
- Exclusion of Liability
  17
- Applicability
  17
- Compatible Products
  18
  - ACS880 Drives and Option Modules
    18
  - DCS880 Drives and Option Modules
    18
  - Controller Stations
    19
  - Tools
    19
- Supported Safety Functions
  20
- Target Audience
  20
- Purpose of the Manual
  20
- Contents
  20
- Recommended Reading
  22
- Terms and Abbreviations
  22
- Certificates
  29
3 Safety Information and Considerations

31
4 Overview

35
- Contents of this Chapter
  35
- Intended Use of the FSO Module
  35
- System Description
  36
  - FSO Module and Safety System Components
    36
  - FSO Module Version Handling
    37
  - Layout
    38
  - Connections
    39
  - Type Designation Label
    39
  - Operational Characteristics
    40
  - Response Times
    40
  - FSO Diagnostics
    41
  - I/O
    41
  - Acknowledgement
    42
  - Safety Encoders
    43
  - Safe Position
    44
  - Motor Speed Feedback
    44
- Overview of Safety Functions
  48
  - Safe Torque off (STO)
    48
  - Safe Stop 1 (SS1)
    48
  - Safe Stop Emergency (SSE)
    48
  - Safe Brake Control (SBC)
    49
  - Safely-Limited Speed (SLS)
    50
  - Variable Safely-Limited Speed (SLS)
    50
  - Safe Maximum Speed (SMS)
    50
  - Prevention of Unexpected Start-Up (POUS)
    50
  - Safe Speed Monitoring (SSM)
    50
  - Safe Direction (SDI)
    51
  - Safe Acceleration Range (SAR)
    51
5 Safety Functions

53
- Contents of this Chapter
  53
- General
  54
  - Safety Function Request
    54
  - Acknowledgement Methods
    55
  - DC Magnetization and Drive Start Modes
    56
  - Ramp Monitoring
    57
  - Safety Function Indications
    58
  - FSO Modes
    60
  - FSO States
    60
  - Transitions between FSO Modes and States
    61
  - Cascade
    62
  - Mute Time Feature
    64
- Safe Torque off (STO)
  67
  - STO Function
    68
  - SBC after STO
    71
  - SBC before STO
    74
  - STO with Speed Limit Activated SBC
    77
- Safe Stop 1 (SS1)
  79
- Safe Stop Emergency (SSE)
  106
- Safely-Limited Speed (SLS)
  140
- Variable Safely-Limited Speed (SLS)
  172
  - Variable SLS with Time Monitoring
    173
  - Variable SLS with Ramp Monitoring
    175
- Safe Maximum Speed (SMS)
  177
  - SMS Function, Version 1
    178
  - SMS Function, Version 2
    179
- Prevention of Unexpected Start-Up (POUS)
  180
- Safe Speed Monitor (SSM)
  182
  - SSM with a Safe Speed Estimate
    184
- Safe Direction (SDI)
  186
  - SDI with Correct Rotation Direction
    186
  - SDI with Time Monitoring
    188
  - SDI with Ramp Monitoring
    190
  - SDI Trip Limit Hits
    192
- Priorities between Safety Functions
  193
- Dependencies between Safety Functions
  193
6 Profisafe

195
- Contents of this Chapter
  195
- Introduction
  195
- System Description
  196
  - Required Components
    196
  - Tools
    196
  - System Overview
    197
- Remote I/O Control
  199
- FSO Module Passivation
  199
- Profisafe Description
  200
  - Profisafe Message Format
    200
  - FSO Profisafe Profiles
    201
  - FSO Module Modes and States
    212
  - Profisafe Response Time
    224
  - Profisafe Watchdog Time
    226
- Installation
  228
- Configuration
  229
- Fault Tracing
  280
7 Planning for Installation

287
- Contents of this Chapter
  287
- Requirements for Designers and Installers
  287
- Mechanical Installation
  287
  - Installation Site
    287
- Electrical Installation
  288
  - General Requirements
    288
  - Connections
    288
  - STO Cable and Data Cable between FSO Module and Drive
    289
  - Power Supply Connection/Cables
    289
  - Power Supply for the FSE Module and Safety Encoders
    289
  - Ensuring the EMC Compatibility
    289
  - Selecting Control Cables
    290
  - Routing the Cables
    290
  - Standard Function and Wiring Examples
    291
8 Installation

295
- Contents of this Chapter
  295
- Unpacking
  296
- Examining the Delivery
  296
- Mechanical Installation
  297
  - Installing the Module Onto a BCU Control Unit
    297
  - Installing the Module Onto a ZCU Control Unit
    298
- Electrical Installation
  299
  - Terminals
    299
  - Connection Procedure
    300
9 Installation Checklists

305
- Contents of this Chapter
  305
- Checklists
  305
10 Configuration

307
11 FSO-21 Parameters

401
- Contents of this Chapter
  401
- Status and Control Words
  449
12 Start-Up

455
- Contents of this Chapter
  455
- Safety Considerations
  455
- Checks
  456
13 Verification and Validation

457
- Contents of this Chapter
  457
- Verifying the Achieved SIL/PL Level
  457
- Purpose of the Validation Testing
  457
- Preconditions for Validation Testing
  458
- Validation Procedure
  458
  - General
    458
  - Validation Test Reports
    459
  - Competence
    459
  - Tools
    459
  - Validation of the Profisafe Connection
    460
  - Validation of the Safety Encoder Interface
    461
  - Validation of Safety Functions
    464
  - Validation of Redundant Inputs
    464
  - Validation of Safety I/O's
    465
  - Validation of the General Settings
    465
  - Validation of the STO Function
    466
  - Validation of the SBC Function
    468
  - Validation of the SSE Function
    470
  - Validation of the SS1 Function
    473
  - Validation of the SLS Functions
    475
  - Validation of the Variable SLS Function
    477
  - Validation of the SMS Functions
    479
  - Validation of the POUS Function
    481
  - Validation of the SSM Functions
    482
  - Validation of the SDI Function
    483
  - Validation of the Cascaded Safety Function
    486
- Proof Test Intervals During Operation
  487
- Residual Risks
  487
14 Fault Tracing

489
- Contents of this Chapter
  489
- Status Leds
  489
- Event Types
  490
- Event Code Decoding with Drive Composer Pro Tool
  490
- Faults, Warnings and Events
  491
- Auxiliary Codes
  504
- FSO Recovery
  504
  - External Fault
    504
  - Internal Fault
    505
- Reporting Problems and Failures
  505
15 Maintenance

507
- Contents of this Chapter
  507
- Planning
  507
- Tools
  507
- Component Replacement in the Safety Circuit
  508
- Factory Reset
  511
- Drive Control Board Boot
  512
- Updates
  512
- Proof Tests
  512
- Decommissioning
  512
16 Technical Data

515
- Contents of this Chapter
  515
- Electrical Data
  515
- Profisafe and Related Network Devices
  515
- Control Connection Data
  516
- Terminal and Cable Entry Data for the Control Cables
  516
- STO Cable and Data Cable between FSO Module and Drive
  517
- Tightening Torques
  517
- Size and Weight
  517
- Cooling
  517
- Compatible Motor Types
  518
- Speed Estimation
  518
- Ambient Conditions
  518
- Safety Functions
  519
- Safety Data
  520
  - General
    520
  - Basic Safety Data
    522
  - Pulse Encoder Interface Module
    523
  - FSO Safety Calculations Guide (Without Profisafe)
    524
  - FSO Safety Calculations Guide (with Profisafe)
    529
  - Safety Data for some Typical Configurations
    529
  - Relevant Failure Modes
    531
  - Response Times
    532
- Ordering Information
  534
- Related Standards and Directives
  535
17 Dimension Drawings

537
Further Information

539

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ABB FSO-21 User Manual

ABB FSO-21 User Manual (444 pages)

Safety functions module

Brand: ABB | Category: Control Unit | Size: 11.39 MB

Table of Contents

List of Related Manuals and Guides
2
Table of Contents
5
1 Safety

13
2 Introduction to the Manual

15
- Contents of this Chapter
  15
- Exclusion of Liability
  15
- Applicability
  15
- Compatible Products
  16
  - Drives and Option Modules
    16
  - Controller Stations
    16
  - Tools
    16
- Supported Safety Functions
  16
- Target Audience
  17
- Purpose of the Manual
  17
- Contents
  17
- Recommended Reading
  19
- Terms and Abbreviations
  19
3 Safety Information and Considerations

29
- Contents of this Chapter
  29
- Meeting the Requirements of the Machinery Directive
  29
- Responsibilities
  30
- Intentional Misuse
  30
- Safety Considerations
  30
  - Response Times
    30
  - FSO Diagnostics
    30
  - I/O
    31
  - Acknowledgement
    32
  - Safety Encoders
    32
  - Encoderless Mode
    32
  - Speed Estimation
    33
  - Characteristics
    33
  - Proof Testing
    34
  - Safety Separation
    34
  - ACS880 Drives with Separate Inverter and Supply Units
    34
4 Overview

35
- Contents of this Chapter
  35
- System Description
  36
  - FSO Module and Safety System Components
    36
  - FSO Module Version Handling
    37
  - Layout
    38
  - Connections
    39
  - Type Designation Label
    39
  - Operational Characteristics
    40
- Overview of Safety Functions
  41
  - Safe Torque off (STO)
    41
  - Safe Stop 1 (SS1)
    41
  - Safe Stop Emergency (SSE)
    41
  - Safe Brake Control (SBC)
    42
  - Safely-Limited Speed (SLS)
    43
  - Variable Safely-Limited Speed (SLS)
    43
  - Safe Maximum Speed (SMS)
    43
  - Prevention of Unexpected Start-Up (POUS)
    43
  - Safe Speed Monitoring (SSM)
    43
  - Safe Direction (SDI)
    43
- Measured and Estimated Motor Speed
  44
  - Switching between the Measured and Estimated Speed Values
    44
5 Safety Functions

47
- Contents of this Chapter
  47
- General
  48
  - Safety Function Request
    48
  - Acknowledgement Methods
    48
  - Ramp Monitoring
    51
  - Function Indications
    52
  - FSO Modes
    53
  - FSO States
    53
  - Transitions between FSO Modes and States
    54
  - Cascade
    55
- Safe Torque off (STO)
  57
  - STO Function
    58
  - SBC after STO
    60
  - SBC before STO
    63
  - STO with Speed Limit Activated SBC
    66
- Safe Stop 1 (SS1)
  68
- Safe Stop Emergency (SSE)
  93
- Safely-Limited Speed (SLS)
  127
- Variable Safely-Limited Speed (SLS)
  137
  - Variable SLS with Time Monitoring
    138
  - Variable SLS with Ramp Monitoring
    140
- Safe Maximum Speed (SMS)
  142
  - SMS Function, Version 1
    143
  - SMS Function, Version 2
    143
- Prevention of Unexpected Start-Up (POUS)
  145
- Safe Speed Monitor (SSM)
  147
  - SSM Without an Encoder
    149
- Safe Direction (SDI)
  151
  - SDI with Correct Rotation Direction
    151
  - SDI with Time Monitoring
    153
  - SDI with Ramp Monitoring
    155
  - SDI Trip Limit Hits
    157
- Priorities between Safety Functions
  158
- Dependencies between Safety Functions
  158
6 Profisafe

161
- Contents of this Chapter
  161
- Introduction
  161
- System Description
  162
  - Required Components
    162
  - Tools
    162
  - System Overview
    162
- Remote I/O Control
  164
- FSO Module Passivation
  164
- Profisafe Description
  165
  - Profisafe Message Format
    165
  - FSO Profisafe Profiles
    166
  - FSO Module Modes and States
    177
  - Profisafe Response Time
    189
  - Profisafe Watchdog Time
    191
- Installation
  193
- Configuration
  194
- Fault Tracing
  223
7 Planning for Installation

229
- Contents of this Chapter
  229
- Requirements for Designers and Installers
  229
- Mechanical Installation
  229
  - Installation Site
    229
- Electrical Installation
  230
  - General Requirements
    230
  - Connections
    230
  - Power Supply Connection/Cables
    231
  - Power Supply for the FSE Module and Safety Encoders
    231
  - Ensuring the EMC Compatibility
    231
  - Selecting Control Cables
    231
  - Routing the Cables
    232
  - Standard Function and Wiring Examples
    232
8 Installation

237
- Contents of this Chapter
  237
- Unpacking
  238
- Checking the Delivery
  238
- Mechanical Installation
  239
- Electrical Installation
  240
  - Terminals
    240
  - Connection Procedure
    241
9 Installation Checklists

245
- Contents of this Chapter
  245
- Checklists
  245
  - General Checklist
    246
  - Common Cause Failure (CCF) Checklists
    246
10 Configuration

247
11 FSO-21 Parameters

321
- Contents of this Chapter
  321
- Status and Control Words
  366
12 Start-Up

373
- Contents of this Chapter
  373
- Safety Considerations
  373
- Checks
  373
13 Verification and Validation

375
- Contents of this Chapter
  375
- Verifying the Achieved SIL/PL Level
  375
- Validation Procedure
  375
  - Acceptance Test Reports
    376
  - Competence
    376
  - Tools
    376
  - Validation Checklists for Start-Up
    377
- Proof Test Intervals During Operation
  402
- Residual Risks
  402
14 Fault Tracing

403
- Contents of this Chapter
  403
- Status Leds
  403
- Event Types
  404
- Faults, Warnings and Events
  405
- Auxiliary Codes
  415
- Reporting Problems and Failures
  415
15 Maintenance

417
- Contents of this Chapter
  417
- Planning
  417
- Tools
  417
- FSO Module Replacement
  417
  - Replacing the FSO Module
    418
- Drive Replacement
  419
  - Reinstalling the FSO Module to Another Drive
    419
- Drive Firmware Update
  420
  - Updating the Firmware of the Drive Where the FSO Module Is Installed
    420
- FENA Module Replacement
  421
  - Replacing the FENA Module
    421
- FSE Module Replacement
  422
  - Replacing the FSE Module
    422
- Factory Reset
  423
- Drive Control Board Boot
  424
- Updates
  424
- Proof Tests
  424
- Decommissioning
  425
16 Technical Data

427
- Contents of this Chapter
  427
- Electrical Data
  427
- Control Connection Data
  427
- Terminal and Lead-Through Data for the Control Cables
  428
- Degrees of Protection
  428
- Size and Weight
  428
- Cooling
  428
- Speed Estimation
  429
- Ambient Conditions
  429
- Safety Functions
  430
- Safety Data
  431
  - General
    431
  - Basic Safety Data
    433
  - Pulse Encoder Interface Module
    434
  - Safety Data for some Typical Configurations
    435
  - Life Time
    437
  - Response Times
    437
- Related Standards and Directives
  439
17 Dimension Drawings

441
Further Information

443
- Product and Service Inquiries
  443
- Product Training
  443
- Providing Feedback on ABB Drives Manuals
  443
- Document Library on the Internet
  443

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