User Manuals: Honeywell BCU 460 Burner Control Unit

Manuals and User Guides for Honeywell BCU 460 Burner Control Unit. We have 3 Honeywell BCU 460 Burner Control Unit manuals available for free PDF download: Technical Information

Honeywell BCU 460 Technical Information (145 pages)

Burner control units

Brand: Honeywell | Category: Control Unit | Size: 4.91 MB

Burner Control Units BCU 460, BCU 465
1
Table of Contents
2
Contents
2
Application
6
Application Examples
8
Single-Stage-Controlled Burner
8
PROFINET Connection Using Bus Module BCM
9
Staged Control
10
Modulating Control with Defined Ignition Position
11
Two-Stage-Controlled Burner
12
Single-Stage-Controlled Burner with Pneumatic
13
Ratio Control System
13
Flame Control Using the Temperature
14
Flameless Mode to Reduce no Formation
15
ON/OFF Rotary Impulse Control
16
Modulating Burner Control
18
Certification
19
Function
20
Part Designations
20
Connection Diagram
21
Bcu 460
21
With Ionization Control in Double-Electrode Operation
21
Bcu 460
22
With Ionization Control in Double-Electrode Operation
22
Bcu 465
23
With Ionization Control in Double-Electrode Operation
23
Bcu 460
24
With Industrial Plug for Ionization Control in Double
24
Electrode Operation
24
Bcu 460
25
With Industrial Plug for Ionization Control in Double
25
Electrode Operation
25
Bcu 465
26
With Industrial Plug for Ionization Control in Double
26
Electrode Operation
26
Flame Control
27
Assignment of Connection Terminals
28
BCU 460 Program Sequence
30
BCU 465 Program Sequence
31
Air Control
33
Capacity Control
34
Bcu
34
Bcu 460
35
Low no Mode (Flameless Operation)
36
System Structure and Function
36
Bcu 460
38
Valve Proving System
40
Tightness Control
40
Test Instant
41
Program Sequence
42
Test Period T
44
Opening Time T
44
Measurement Time T
45
Proof of Closure Function
48
Program Sequence
48
Bcsoft
49
Fieldbus Communication
50
BCU and Bus Module BCM
51
Configuration, Planning
52
Device Master Data File (GSD), Electronic Data
52
Sheet (EDS)
52
PROFINET, Ethernet/Ip
53
Modules for Process Data
53
Device Parameters and Statistics
58
Profibus
59
Program Step/Status
60
Fault Signalling
61
Parameters
64
Application Parameters
64
Interface Parameters
69
Scanning the Parameters
72
Flame Control
73
Burner 1 Flame Signal FS1 Switch-Off Threshold
73
Burner 2 Flame Signal FS2 Switch-Off Threshold
73
Flame Simulation Check in Standby Position
74
High Temperature Operation
75
Behaviour During Start-Up
78
Burner 1 Start-Up Attempts
78
Burner Application
79
Safety Time 1 T
83
Sa1
83
Flame Proving Period 1 T FS1
83
Behaviour During Operation
84
Restart
84
Minimum Operating Time T
85
Auxiliary Gas Function
86
Safety Limits
87
Delayed Low Air Pressure Protection
87
Safety Time During Operation
88
Air Control
89
Pre-Purge Time T PV
89
Pre-Ventilation Time T
89
Over-Run Time T
90
Running Time Selection
90
Running Time
91
Over-Run
91
Air Actuator Control
93
Air Actuator Can be Activated Externally on Start
95
Air Actuator in the Event of Fault
95
Pre-Ventilation/Flameless
96
Flameless Operation
97
Combustion Mode
98
Over-Run Time, Flameless Tnl
99
Valve Check
100
Valve Proving System
100
Relief Valve (VPS)
100
Measurement Time for
101
Valve Opening Time T L1
101
Behaviour During Start-Up
102
Minimum Pause Time T MP
102
Manual Mode
102
Operating Time in Manual Mode
102
Sensors
103
Function of Sensor 1
103
Function of Sensor 2
104
Function of Sensor 3
105
Proof of Closure Function Test Period
105
Communication
106
Fieldbus Communication
106
K-Safetylink
106
Safety Interlocks (Bus)
107
Purge (Bus)
107
High Temperature Operation (Bus)
107
LDS (Bus)
107
Interface Parameters
108
Flame Control
108
Air Actuator
109
Function of Terminal 64
112
Functions of Contacts 80 to 97
113
Contact 80, 81/82 Function
113
Contact 90, 91/92 Function
113
Function of Contact 95/96
113
Function of Contact 95/97
113
Contact 85/86, 87 Function
113
35 To 41
114
Function of Input 1
114
Function of Input 2
115
Function of Input 3
115
Function of Input 4
115
Function of Input 5
115
Function of Input 6
115
Function of Input 7
115
Function of Input 35
115
Function of Input 36
116
Function of Input 37
116
Function of Input 38
116
Function of Input 39
116
Function of Input 40
116
Function of Input 41
116
Replacement Possibilities
117
Selection
119
Burner Control Unit BCU
119
Type Code
119
Power Module LM 400
120
Type Code
120
Project Planning Information
121
Installation
121
Commissioning
121
Electrical Connection
122
Safety Current Inputs
123
Actuators
124
Parameter Chip Card
124
K-Safetylink
124
Overload Protection
124
Calculating the Safety Time T
125
Accessories
126
High-Voltage Cable
126
Industrial Plug Connector, 16-Pin
126
Bcsoft
126
Opto-Adapter PCO 200
126
Connection Plug Set
126
Set of Language Stickers
127
Fastening Set
127
External Securing Bars
127
Bus Module BCM 400
127
Flange Plates
128
Bcm 400
129
Application
129
Function
129
Electrical Connection
129
Commissioning
131
Selection
132
Technical Data
132
Technical Data
133
Electrical Data
133
Mechanical Data
134
Ambient Conditions
135
Dimensions
135
Converting Units
136
Safety-Specific Characteristic Values for SIL
136
And PL
136
Safety Information in Accordance with
137
General
137
Interfaces
137
Communication
137
SIL and PL for BCU 4
138
Maintenance
139
Legend
140
Glossary
141
Waiting Time T W
141
Safety Time on Start-Up T SA1
141
Ignition Time T Z
141
Safety Time During Operation T
141
Safety Interlocks
141
Safety Shut-Down
142
Safety Shut-Down with Subsequent Lock-Out
142
(Fault Lock-Out)
142
Warning Signal
142
Timeout
142
Lifting
143
Air Actuator
143
Safe Failure Fraction SFF
143
Diagnostic Coverage DC
143
Mode of Operation
143
Probability of Dangerous Failure PFHD
144
Mean Time to Dangerous Failure MTTF D
144
Feedback
145
Contact
145

Honeywell BCU 460 Technical Information (144 pages)

Burner control units

Brand: Honeywell | Category: Control Unit | Size: 4.66 MB

Contents

2
- Table of Contents
  2
1 Application

6
- Application Examples
  8
2 Certification

18
3 Function

19
- Part Designations
  19
- Connection Diagram
  20
  - Bcu 460
    20
  - Double-Electrode Operation
    20
  - Bcu 460
    21
  - Double-Electrode Operation
    21
  - Bcu 465
    22
  - Bcu 460
    23
  - For Ionization Control in Double-Electrode Operation
    23
  - Bcu 460
    24
  - For Ionization Control in Double-Electrode Operation
    24
  - Bcu 465
    25
  - Flame Control
    26
  - Assignment of Connection Terminals
    27
- Program Sequence
  30
- BCU 465 Program Sequence
  31
4 Air Control

32
- Capacity Control
  33
  - Bcu 460
    33
  - Bcu
    34
5 Low no Mode (Flameless Operation)

35
- System Structure and Function
  35
- Bcu
  37
6 Valve Proving System

38
- Tightness Control
  38
  - Test Instant
    39
  - Program Sequence
    40
  - Test Period T P
    42
  - Opening Time T L
    42
  - Measurement Time T
    43
- Proof of Closure Function
  46
7 Bcsoft

47
8 Fieldbus Communication

48
9 Program Step/Status

58
- Fault Messages
  58
10 Parameter

62
- Application Parameters
  62
- Interface Parameters
  67
- Scanning the Parameters
  71
- Behaviour During Start-Up
  77
  - Burner 1 Start-Up Attempts
    77
  - Burner Application
    78
  - Sa1
    82
  - Fs1
    82
- Behaviour During Operation
  83
  - Restart
    83
  - Minimum Operating Time T
    84
  - Auxiliary Gas Function
    85
- Safety Limits
  86
  - Delayed Low Air Pressure Protection
    86
  - Safety Time During Operation
    87
- Air Control
  88
  - Pre-Purge Time T
    88
  - Pre-Ventilation Time T PV VL
    88
  - Over-Run Time T NL
    89
  - Running Time Selection
    89
  - Running Time
    90
  - Over-Run
    90
  - Air Actuator Control
    92
  - Air Actuator on Start-Up Can be Activated Externally
    93
  - Air Actuator in the Event of Fault
    93
  - Pre-Ventilation/Flameless
    94
  - Flameless Operation
    95
  - Combustion Mode
    96
  - Over-Run Time, Flameless T NL
    97
- Valve Check
  98
  - Valve Proving System
    98
  - Relief Valve (VPS)
    98
  - Measurement Time for
    98
  - Valve Opening Time T
    99
- Behaviour During Start-Up
  100
  - Minimum Pause Time T MP
    100
  - Manual Mode
    100
  - Operating Time in Manual Mode
    100
- Sensors
  101
  - Function of Sensor 1
    101
  - Function of Sensor 2
    102
  - Function of Sensor 3
    102
    
    Proof of Closure Function Test Period
    102
  - Communication
    103
    
    Fieldbus Communication
    103
    
    K-Safetylink
    103
    
    Safety Interlocks (Bus)
    104
    
    Purge (Bus)
    104
    
    High Temperature Operation (Bus)
    104
    
    LDS (Bus)
    104
  - Interface Parameters
    105
    
    Flame Control
    105
    
    Air Actuator
    106
    
    Function of Terminal 64
    109
  - Functions of Contacts 80 to 97
    110
    
    Contact 80, 81/82 Function
    110
    
    Contact 90, 91/92 Function
    110
    
    Function of Contact 95/96
    110
    
    Function of Contact 95/97
    110
    
    Contact 85/86, 87 Function
    110
  - Functions of Inputs at Terminals 1 to 7 and 35 to 41
    111
    
    Function of Input 1
    111
    
    Function of Input 2
    111
    
    Function of Input 3
    112
    
    Function of Input 4
    112
    
    Function of Input 5
    112
    
    Function of Input 6
    112
    
    Function of Input 7
    112
    
    Function of Input 35
    112
    
    Function of Input 36
    112
    
    Function of Input 37
    112
    
    Function of Input 38
    113
    
    Function of Input 39
    113
    
    Function of Input 40
    113
    
    Function of Input 41
    113
11 Replacement Possibilities

114
12 Selection

116
- Burner Control Unit BCU
  116
  - Bcu
    116
  - Bcu
    117
  - Type Code
    117
- Power Module LM 400
  118
  - Type Code
    118
13 Project Planning Information

119
- Installation
  119
- Commissioning
  119
- Electrical Connection
  120
  - Safety Current Inputs
    120
- Actuators
  121
- Parameter Chip Card
  121
- K-Safetylink
  121
- Overload Protection
  121
- Calculating the Safety Time T SA
  122
14 Accessories

123
- High-Voltage Cable
  123
- Industrial Plug Connector, 16-Pin
  123
- Bcsoft4
  123
  - Opto-Adapter PCO 200
    123
- Connection Plug Set
  123
- Set of Language Stickers
  124
- Fastening Set
  124
- External Securing Bars
  124
- Bus Module BCM 400
  125
- Flange Plates
  126
15 BCM 400..B1 or BCM 400..B2/B3 at Www.docuthek.com

127
- Application
  127
- Function
  127
- Electrical Connection
  127
- Bcu
  127
- Commissioning
  129
- BCU . .B2: All the Device-Specific Parameters for the Control
  129
- Installation
  130
- Selection
  130
- Technical Data
  130
- Avoid Direct Sunlight or Radiation from Red-Hot Surfaces on
  130
- The Unit
  130
- Avoid Corrosive Influences, E.g. Salty Ambient Air or so
  130
- The Unit May Only be Stored/Installed in Enclosed Rooms
  130
- This Unit Is Not Suitable for Cleaning with a High-Pressure
  130
- Cleaner And/Or Cleaning Products
  130
- Ambient Temperature: -20 to +70°C (-4 to +158°F), no Condensation Permitted
  130
16 Technical Data

131
- Electrical Data
  131
- Mechanical Data
  132
- Ambient Conditions
  132
- Dimensions
  133
17 Converting Units

134
18 Safety-Specific Characteristic Values for SIL

135
19 Safety Information in Accordance with

136
- General
  136
- Interfaces
  136
- Communication
  136
And PL

137
- SIL and PL
  137
20 Maintenance

138
21 Legend

139
22 Glossary

140
- Waiting Time T W
  140
- Safety Time on Start-Up T
  140
- Sa1
  140
- Ignition Time T Z
  140
- Safety Time During Operation T SB
  140
- Safety Interlocks (Limits)
  140
- Safety Shut-Down
  141
- Safety Shut-Down with Subsequent Lock-Out (Fault Lock-Out)
  141
- Warning Signal
  141
- Timeout
  141
- Lifting
  142
- Air Actuator
  142
- Safe Failure Fraction SFF
  142
- Diagnostic Coverage DC
  142
- Operating Mode
  142
- Probability of Dangerous Failure PFHD
  142
- Mean Time to Dangerous Failure MTTF
  143

Honeywell BCU 460 Technical Information (92 pages)

Burner Control Units

Brand: Honeywell | Category: Control Unit | Size: 5.48 MB

Burner Control Units BCU 460, BCU 465

1
Contents

2
- Table of Contents
  2
1 Application

5
- Examples of Application
  7
  - BCU 460: Modulating-Controlled Burner
    7
  - Bcu 460
    8
  - Bcu 465
    9
  - Air/Gas Ratio Control System
    9
  - Bcu 465
    10
  - Bcu 460
    11
2 Certification

12
3 Function

13
- Connection Diagrams
  13
  - Bcu 460
    13
  - Bcu 460
    14
  - Bcu 465
    15
  - Bcu 465
    16
  - Bcu 465T
    17
  - Bcu 465T
    18
  - Bcu 460
    19
  - Bcu 460
    20
  - Bcu 465
    21
  - Bcu 465
    22
  - Bcu 460
    23
  - Bcu 460
    24
  - Bcu 465
    25
  - Bcu 465
    26
  - Bcu 465..B1
    26
  - Bcu 465T
    27
  - Bcu 465T
    28
- Bcu
  29
- Profibus Dp
  30
  - Safety-Related Control Signals
    30
  - Bcsoft
    31
  - Configuration, Master-Slave Procedure
    31
  - Addressing
    31
  - Network Technology
    32
  - Configuration
    32
  - Bus Communication
    32
- BCU 460 Program Sequence
  34
- BCU 465 Program Sequence
  36
- Program Status and Fault Messages
  39
4 Parameters

41
5 Selection

66
- Type Code
  66
6 Project Planning Information

67
- Cable Selection
  67
  - Ionization Cable
    67
  - Ignition Cable
    67
  - UV Cable
    67
- Ignition Electrode
  67
  - Electrode Distance
    67
  - Star Electrodes
    67
- Calculating the Safety Time T SA
  68
- Minimum Burner on Time
  69
- Safety Interlock (Limits)
  69
- Protection of Safety-Relevant Outputs
  69
- Emergency Stop
  69
  - In the Event of Fire or Electric Shock
    69
  - Triggered by the Safety Interlock (Limits)
    69
- Reset
  70
  - Parallel Reset
    70
  - Permanent Remote Reset
    70
  - Automatic Remote Reset (PLC)
    70
- Burner Start
  70
- Restart and Start-Up Attempts
  70
- Fault Signalling
  71
- Overload Protection
  71
- Installation
  71
- Wiring
  72
- BCU and BCU
  72
- Power Management)
  72
- Signal Distributor Board
  72
- Profibus Dp
  73
  - Safety-Related Control Signals
    73
  - Wiring the PROFIBUS Plug Connector
    73
  - Emc
    73
  - Unit Replacement
    73
  - Status and Fault Messages for PROFIBUS DP
    74
- Third Gas Valve (Can be Shut Down) on
  76
- BCU 460 . .L and BCU 465
  76
- BCU Switched off
  77
- Note on EC-Type Examination
  77
- Mains Switch
  77
- SIL/PL Level for Thermoprocessing Equipment
  77
- Changing Parameters
  78
7 Flame Control

79
- With Ionization Sensor
  79
- With UV Sensor
  79
- Via the Temperature in High Temperature
  80
- Equipment
  80
8 Accessories

81
- High-Voltage Cable
  81
- Industrial Plug Connector, 16-Pin
  81
- PROFIBUS Plug Connector
  81
- Bcsoft
  82
  - Opto-Adapter
    82
  - Changed Parameters" Stickers
    82
- External Securing Bar
  83
- Fastening Set
  83
- Radio Interference Suppressed Electrode Plugs
  83
9 Technical Data

84
- Bcu
  85
- Profibus Dp
  85
- Safety-Specific Characteristic Values
  86
- Control Elements
  87
- Installation
  87
10 Legend

88
11 Glossary

89
- Waiting Time T W
  89
- Safety Time on Start-Up T SA
  89
- Ignition Time T Z
  89
- Flame Simulation/Flame Simulation Delay Time T LV
  89
- Safety Time During Operation T SB
  90
- Flame Signal
  90
- Fault Lock-Out
  90
- Safety Interlocks (Limits)
  90
- Pilot Gas Valve V1
  90
- Main Gas Valve V2
  90
- Continuous Operation
  91
- Air Valve
  91
- Diagnostic Coverage DC
  91
- Mode of Operation
  91
- Safe Failure Fraction SFF
  91
- Probability of Dangerous Failure PFHD
  91
- Mean Time to Dangerous Failure MTTF D
  91

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More Honeywell Manuals

User Manuals: Honeywell BCU 460 Burner Control Unit

Honeywell BCU 460 Technical Information (145 pages)

Table of Contents

Honeywell BCU 460 Technical Information (144 pages)

Table of Contents

Contents

1 Application

2 Certification

3 Function

4 Air Control

5 Low no Mode (Flameless Operation)

6 Valve Proving System

7 Bcsoft

8 Fieldbus Communication

9 Program Step/Status

10 Parameter

11 Replacement Possibilities

12 Selection

13 Project Planning Information

14 Accessories

15 BCM 400..B1 or BCM 400..B2/B3 at Www.docuthek.com

16 Technical Data

17 Converting Units

18 Safety-Specific Characteristic Values for SIL

19 Safety Information in Accordance with

And PL

20 Maintenance

21 Legend

22 Glossary

Honeywell BCU 460 Technical Information (92 pages)

Table of Contents

Burner Control Units BCU 460, BCU 465

Contents

1 Application

2 Certification

3 Function

4 Parameters

5 Selection

6 Project Planning Information

7 Flame Control

8 Accessories

9 Technical Data

10 Legend

11 Glossary

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