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Workman 4300-D
Toro Workman 4300-D Utility Vehicle Bed Manuals
Manuals and User Guides for Toro Workman 4300-D Utility Vehicle Bed. We have
7
Toro Workman 4300-D Utility Vehicle Bed manuals available for free PDF download: Service Manual, Operator's Manual
Toro Workman 4300-D Service Manual (438 pages)
Brand:
Toro
| Category:
Utility Vehicle
| Size: 10.25 MB
Table of Contents
Chapter 5 - Kohler Command Series
3
Table of Contents
3
Before Operating
7
Chapter 1 - Safety
7
Safety Instructions
7
Before Operating
7
While Operating
8
Maintenance and Service
9
Jacking the Vehicle
10
Using Bed Safety Support
11
Chapter 2 - Product Records and Maintenance
13
Product Records
13
Equivalents and Conversions
14
Torque Specifications
15
Lubrication
19
Operation and Service History Report
23
Table of Contents
39
Chapter 3 - Liquid Cooled Mitsubishi Gas Engine
40
General Information
40
Specifications
41
General
41
Engine
42
Lubrication System
46
Fuel System
46
Cooling System
46
Electrical System
47
Special Tools
50
Inspection and Adjustments
55
Valve Clearance
55
Timing Belt Tension
57
Idle Speed
58
Ignition Timing
58
CO Concentration (Mixture Adjustment)
59
Governor / Accelerator Pedal
60
Carburetor Acceleration Pump
62
Choke Valve
63
Full-Auto-Choke
63
Choke Breaker Opening
64
Fast Idle
65
Troubleshooting
66
Testing
68
Compression Pressure
71
Intake Manifold Vacuum
71
Centrifugal Timing Control Device
72
Vacuum Timing Control Device
73
Crankcase Emission Control System
74
Exhaust Emission Control System
75
Thermo Valve
77
Ignition Coil
78
Starter Pinion Gap
79
Starter No-Load Test
80
Magnetic Switch Pull-In Test
81
Magnetic Switch Hold-In Test
81
Magnetic Switch Return Test
81
Alternator Regulated Voltage
82
Preparation for Engine Repair
84
Cylinder and Cylinder Block Overhaul
84
External Engine Component Repairs
85
External Engine Component Repair
85
Belt Replacement and Adjustment
85
Timing Belt Replacement
86
Water Pump, Hose, Pipe and Thermostat Removal and Installation
93
Governor Removal and Installation
95
Electrical System Repairs
96
Spark Plug Replacement
96
Alternator Removal and Installation
97
Alternator Service
98
Starter Removal and Installation
102
Starter Service
103
Distributor Removal and Installation
107
Distributor Service
108
Carburetor Removal and Installation
110
Fuel System Repairs
110
Carburetor Service
111
Removing and Installing the Engine
117
Removing the Engine
117
Installing the Engine
118
Cylinder Head Overhaul
119
Intake and Exhaust Manifolds
119
Rocker Arm, Rocker Shaft and Camshaft
120
Rocker Arm and Rocker Shaft
123
Cylinder Head and Valves
124
Cylinder Block Overhaul
129
Front Case, Counterbalance Shaft and Oil Pan
129
Piston and Connecting Rod
134
Oil Pump
139
Crankshaft and Flywheel
142
Cylinder Block
147
Lubrication System Repair
149
Oil Screen, Dipstick and Oil Filter
149
Liquid Cooled Diesel Engine
151
Chapter 4 - Mitsubishi Diesel Engine
152
General Information
152
Specifications
153
General
154
Engine
155
Lubrication System
157
Cooling System
158
Fuel System
158
Electrical System
159
Tightening Torque
160
Special Tools
161
Adjustments
163
Valve Clearance
163
Engine Speed Adjustments
164
Accelerator Pedal Adjustment
165
Troubleshooting
165
Glow Plug Test
168
Testing
168
Compression Test
169
Nozzle Tests
170
Injection Pump Test
172
Injection Timing Test
173
Fuel Pump Test
174
Thermostat Test
174
Fuel Stop (ETR) Solenoid
175
Engine Oil Pressure Switch
176
Temperature Gauge Sender
177
Checking Starter Pinion Gap
178
Starter No-Load Test
178
Magnetic Switch (Solenoid) Attraction Test
179
Magnetic Switch (Solenoid) Holding Test
179
Magnetic Switch (Solenoid) Return Test
179
Alternator Output Test
180
Alternator Regulated Voltage Test
180
Cylinder and Cylinder Block Overhaul
181
Preparation for Engine Repair
181
Belt Replacement and Adjustment
182
External Engine Component Repair
182
Thermostat Removal and Installation
183
Water Pump Service
183
Alternator Removal and Installation
184
Electrical System Repairs
184
Starter Removal and Installation
184
Glow Plug Replacement
186
Oil Pressure Switch Replacement
186
Starter Service
187
Alternator Service
191
Governor Operation
195
Governor System Repairs
195
Governor Inspection
196
Governor Service
197
Installation of Torque Spring Set
198
Assembly of Torque Spring Set
199
Bleeding the Fuel System
200
Fuel System Repairs
200
Bleeding Air from the Injectors
201
Fuel Pump Service
201
Injection Pump Service
202
Nozzle Service
205
Removing and Installing the Engine
207
Removing the Engine
207
Installing the Engine
208
Cylinder Head Overhaul
209
Cylinder Head Removal
209
Cylinder Head Service
210
Valve Guides
211
Valve Seats
212
Valves
212
Rocker Arm and Rocker Shaft
213
Valve Springs
213
Cylinder Head Reassembly and Installation
214
Cylinder Block Overhaul
216
Gear Case and Oil Pump
216
Timing Gears and Camshafts
219
Piston and Connecting Rod
222
Crankshaft
226
Cylinder Block
229
Air Cooled Gas Engine
231
Chapter 5 - Kohler Command Series
231
Kohler Engine Service Manual
231
Specifications
232
General Information
233
Removing Debris from the Engine
233
Spark Plug Replacement
233
Adjustments
234
Belt Adjustment
234
Carburetor Adjustment
234
Accelerator Adjustment
235
Engine Removal and Installation
236
Repairs
236
Chapter 6 - Drive Train
237
Chapter 6 Drive Train
239
General Information
240
Specifications
241
Special Tools
242
Adjustments
244
Clutch Pedal
244
High-Low Cable
245
Differential Lock Cable
246
PTO Cable
246
Troubleshooting
247
Repairs
250
Stub Axle and Drive Shaft Service
251
Drive Shaft Universal Joint Service
253
P.T.O. Removal and Installation
254
Transaxle Removal and Installation
255
Clutch Service
258
Transaxle Service
260
Chapter 7 Steering, Brakes and Suspension
303
Specifications
304
Special Tools
305
Adjustments
306
Brake Pedal Adjustment
306
Parking Brake Adjustment
307
Front Wheel Toe-In
307
Troubleshooting
308
Repairs
312
Wheel Installation
312
Front Wheel Bearing Service
313
Rear Wheel Bearing Service
313
Brake Service
314
Bleeding the Brakes
317
Master Brake Cylinder Service
318
Parking Brake Cable Replacement
319
Steering Linkage Service
320
Steering Wheel Installation
320
Rear Shock Absorber Replacement
322
Rear Leaf Spring Replacement
326
Steering Gear Service
328
Electrical System
335
Chapter 8 - Electrical System
336
Wiring Schematics
336
Workman 3100 (Model 07210 and 07214)
336
Workman 3200/4200
337
Workman 3200/4200
338
Workman 3300-D/4300-D (Models 07205, 07206, 07215, 07205TC, 07206TC, 07215TC)
339
Workman 3300-D/4300-D (Models 07213, 07217, 07213TC, and 07217TC)
340
Workman 3210
341
Workman 3310-D
342
Workman 3120 (Industrial Model 07232)
343
Workman 3220 (Industrial Model 07231)
344
Workman 3320-D (Industrial Model 07230)
345
Workman 3420-LP (Industrial Model 07233)
346
Special Tools
347
Troubleshooting
348
Verify Interlock System Operation
350
Testing
351
Ignition Key Switch
351
Brake Switch
352
Clutch Switch
352
Rear PTO Switch
352
2-3 and High-Low Lockout Switches
353
3Rd-High Lockout Key Switch
353
Relays
353
Battery
354
Indicator Lights and Gauges
354
Fuel Gauge Sender
355
Service and Repairs
356
Battery Service
356
Fuses
359
Headlamp Replacement
359
Tail Lamp Replacement
360
Chapter 9 Hydraulic System
361
Specifications
362
General Information
363
Hydraulic Hoses
363
Hydraulic Fitting Installation
363
Hydraulic Schematics
365
Base Vehicle
365
Vehicle with Optional Remote Hydraulic Kit
366
Special Tools
368
Hydraulic Pressure Test Kit
368
Hydraulic Tester (Pressure and Flow)
368
Troubleshooting
370
Testing
372
Test No. 1: Pump Flow and Relief Pressure
373
Test No. 2: Remote Hydraulics Relief Pressure
374
Test No. 3: Power Steering Relief Pressure
375
Removing Hydraulic System Components
377
Pump Drive Shaft Service
378
Pump Removal and Installation
380
Service and Repairs
377
Pump Repair
381
Lift Valve Repair
384
Lift Cylinder Repair
385
Front Wheel Drive - 4Wd
387
Specifications
388
General
389
Check Front Differential Oil
389
Repairs
390
Front Wheel Assembly
390
Front Wheel Bearing
391
Front Brake
394
Chapter 10 Constant Velocity (CV) Joint
398
Change Front Differential Oil
401
Front Suspension Control Arm Assembly
402
Front Differential
403
Ring to Pinion Gear Engagement
416
Differential Drive Shaft
419
Bidirectional Clutch
420
Lubrication
424
Liquid Propane Gas Conversion Kit
425
Specifications
426
General Information
427
Gas Fuel Systems
427
Refueling
428
Starting Engine
428
Special Tools
429
Functional Operation
430
Chapter 11 Testing LP Gas Fuel System
433
Adjustments
434
Adjust LP Fuel System
434
Service and Repairs
435
Check Spark Plug Gap
435
Fuel Tank Assembly
436
Conversion Kit Assembly
437
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Toro Workman 4300-D Operator's Manual (60 pages)
Liquid Cooled Diesel Utility Vehicle
Brand:
Toro
| Category:
Utility Vehicle
| Size: 2.38 MB
Table of Contents
Introduction
2
Table of Contents
3
Safety
4
Safe Operating Practices
4
Supervisor's Responsibilities
5
Before Operating
5
While Operating
5
Maintenance
7
Sound Power Level
7
Sound Pressure Level
7
Vibration Level
7
Safety and Instructional Decals
8
Setup
13
Install the Rear Fenders
13
Install the Wheels
14
Install the Steering Wheel
14
Install the Front Fenders
15
Install ROPS
16
Activate and Charge the Battery
16
Full Bed Removal
18
Re-Install the Full Bed
18
Product Overview
19
Controls
19
Gear Shift Lever
20
Parking Brake
20
Differential Lock
20
Hour Meter
21
Light Switch
21
Ignition Switch
21
Oil Pressure Warning Light
21
Specifications
22
Attachments/Accessories
23
Operation
23
Check Crankcase Oil
23
Fill Fuel Tank
24
Check Cooling System
25
Check Transaxle / Hydraulic Fluid
25
Check Front Differential Oil
26
Check Torque of Wheel Nuts
26
Check Tire Pressure
26
Check Brake Fluid
26
Check Fan Belt Tension
27
Pre-Starting Checks
27
Starting Engine
27
Driving Vehicle
28
Stopping Vehicle
28
Stopping Engine
28
New Vehicle Break-In
28
Check Interlock System
28
Operating Characteristics
29
Passengers
29
Speed
30
Turning
30
Braking
30
Tipovers
30
Hills
31
Loading and Dumping
31
Using the Differential Lock
32
Four Wheel Drive
32
Transporting Vehicle
33
Towing Vehicle
33
Trailer Towing
33
Hydraulic Control
34
Maintenance
36
Recommended Maintenance Schedule(S)
36
Service Interval Chart
37
Heavy Duty Operation
37
Premaintenance Procedures
38
Using Bed Safety Support
38
Jacking Vehicle
39
Lubrication
40
Greasing Bearings and Bushings
40
Engine Maintenance
41
General Air Cleaner Maintenance Practices
41
Servicing Air Cleaner
41
Changing Engine Oil and Filter
42
Cylinder Head Bolts
42
Engine Valve Clearance
42
Fuel System Maintenance
43
Fuel System
43
Bleeding Air from Injectors
43
Electrical System Maintenance
44
Fuses
44
Jump Starting Vehicle
44
Battery Care
44
Drive System Maintenance
45
Change Front Differential Oil
45
Inspect Constant Velocity Boot
45
Adjusting Shift Cables
45
Adjusting High-Low Cable
46
Inspect Tires
46
Front Wheel Toe
46
Cooling System Maintenance
47
Removing Debris from Engine Cooling System
47
Changing Engine Coolant
47
Brake Maintenance
49
Inspect Brakes
49
Belt Maintenance
49
Adjusting Belts
49
Controls System Maintenance
50
Adjusting Accelerator Pedal
50
Adjusting Brake Pedal
51
Adjusting Clutch Pedal
51
Adjusting Parking Brake
52
Hydraulic System Maintenance
53
Changing Transaxle / Hydraulic Fluid
53
Replacing Hydraulic Filter
53
Cleaning Hydraulic Strainer
54
Emergency Box Raising
54
Storage
56
Battery Storage
56
Toro Workman 4300-D Operator's Manual (60 pages)
Liquid Cooled Diesel Utility Vehicle
Brand:
Toro
| Category:
Utility Vehicle
| Size: 2.71 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
4
Supervisor's Responsibilities
4
Before Operating
4
While Operating
5
Maintenance
6
Sound Pressure Level
6
Vibration Level
6
Safety and Instruction Decals
7
Specifications
15
General Specifications
15
Dimensions
16
Setup
17
Install Rear Fenders
18
Install Wheels
18
Install Steering Wheel
18
Install Front Fenders
19
Install ROPS
19
Activate and Charge Battery
19
Full Bed Removal
21
Re-Install Full Bed
21
Before Operating
23
Check Crankcase Oil
23
Fill Fuel Tank
24
Check Cooling System
24
Check Transaxle / Hydraulic Fluid
25
Check Front Differential Oil
25
Check Torque of Wheel Nuts
25
Check Tire Pressure
25
Check Brake Fluid
26
Operation
27
Controls
27
Parking Brake
28
Horn Button
29
Coolant Temperature Gauge
29
Hour Meter
29
Light Switch
29
Fuel Gauge
29
Ignition Switch
29
Steering Wheel
29
Pre-Starting Checks
30
Starting Engine
30
Bleeding Fuel System
31
Driving Vehicle
31
Stopping Vehicle
31
Stopping Engine
31
New Vehicle Break-In
31
Check Interlock System
32
Operating Characteristics
32
Passengers
33
Speed
33
Turning
33
Braking
33
Tipovers
33
Hills
34
Loading and Dumping
35
Using the Differential Lock
35
Four Wheel Drive
36
Transporting Vehicle
36
Towing Vehicle
36
Trailer Towing
36
Remote Hydraulic Control
37
Maintenance
39
Service Interval Chart
39
Greasing Bearings and Bushings
39
Maintenance
41
Recommended Maintenance Schedule
41
Daily Maintenance Checklist
42
Heavy Duty Operation
43
Using Bed Safety Support
43
Jacking Vehicle
44
General Air Cleaner Maintenance Practices
44
Servicing Air Cleaner
44
Changing Engine Oil and Filter
45
Fuel System
45
Bleeding Air from Injectors
46
Removing Debris from Engine Cooling System
46
Changing Engine Coolant
46
Adjusting Belts
47
Cylinder Head Bolts
48
Engine Valve Clearance
48
Adjusting Accelerator Pedal
48
Changing Transaxle / Hydraulic Fluid
48
Replacing Hydraulic Filter
49
Change Front Differential Oil
49
Cleaning Hydraulic Strainer
50
Adjusting Brake Pedal
50
Adjusting Clutch Pedal
51
Adjusting Parking Brake
51
Adjusting Shift Cables
52
Adjusting High-Low Cable
52
Adjusting Differential Lock Cable
52
Inspect Brakes
52
Inspect Tires
52
Front Wheel Toe-In
52
Inspect Constant Velocity Boot
53
Emergency Box Raising
53
Fuses
53
Jump Starting Procedure
53
Battery Storage
54
Battery Care
54
Hydraulic Schematics
55
Electrical Schematics
57
The Toro General Commercial Products Warranty
60
Advertisement
Toro Workman 4300-D Operator's Manual (56 pages)
Liquid Cooled Diesel Utility Vehicle
Brand:
Toro
| Category:
Utility Vehicle
| Size: 10.07 MB
Table of Contents
Table of Contents
2
Introduction
3
Safety
3
Safe Operating Practices
4
Supervisor's Responsibilities
4
Before Operating
4
While Operating
5
Maintenance
6
Sound Power Level
6
Sound Pressure Level
6
Vibration Level
6
Safety and Instruction Decals
7
Specifications
13
General Specifications
13
Dimensions
14
Setup
15
Install Rear Fenders
16
Install Wheels
16
Install Steering Wheel
16
Install Front Fenders
17
Install ROPS Frame
17
Activate and Charge Battery
17
Full Bed Removal
18
Re-Install Full Bed
19
Before Operating
20
Check Crankcase Oil
20
Fill Fuel Tank
21
Check Cooling System
21
Check Transaxle / Hydraulic Fluid
22
Check Front Differential Oil
22
Check Torque of Wheel Nuts
22
Check Tire Pressure
22
Check Brake Fluid
23
Check Fan Belt Tension
23
Operation
24
Controls
24
Parking Brake
25
Hour Meter
25
Ignition Switch
26
Light Switch
26
Oil Pressure Warning Light
26
Fuel Gauge
26
Horn Button
26
Pre-Starting Checks
27
Starting Engine
27
Driving Vehicle
28
Stopping Vehicle
28
Stopping Engine
28
New Vehicle Break-In
28
Check Interlock System
28
Operating Characteristics
29
Passengers
29
Speed
30
Turning
30
Braking
30
Tipovers
30
Hills
31
Loading and Dumping
31
Using the Differential Lock
32
Four Wheel Drive
32
Transporting Vehicle
32
Towing Vehicle
32
Trailer Towing
33
Hydraulic Control
33
Maintenance
36
Service Interval Chart
36
Greasing Bearings and Bushings
36
Recommended Maintenance Schedule
38
Daily Maintenance Checklist
39
Heavy Duty Operation
40
Using Bed Safety Support
40
Jacking Vehicle
41
General Air Cleaner Maintenance Practices
41
Servicing Air Cleaner
42
Changing Engine Oil and Filter
42
Fuel System
42
Bleeding Air from Injectors
43
Removing Debris from Engine Cooling System
43
Changing Engine Coolant
43
Adjusting Belts
44
Cylinder Head Bolts
45
Engine Valve Clearance
45
Adjusting Accelerator Pedal
45
Changing Transaxle / Hydraulic Fluid
45
Replacing Hydraulic Filter
46
Change Front Differential Oil
46
Cleaning Hydraulic Strainer
47
Adjusting Brake Pedal
47
Adjusting Clutch Pedal
48
Adjusting Parking Brake
49
Adjusting Shift Cables
49
Adjusting High-Low Cable
49
Adjusting Differential Lock Cable
49
Inspect Brakes
50
Inspect Tires
50
Front Wheel Toe-In
50
Inspect Constant Velocity Boot
50
Emergency Box Raising
50
Fuses
52
Jump Starting Vehicle
52
Battery Storage
53
Battery Care
53
Hydraulic Schematic
54
Electrical Schematic
55
The Toro General Commercial Products Warranty
56
Toro Workman 4300-D Operator's Manual (55 pages)
Liquid-Cooled Diesel Utility Vehicle
Brand:
Toro
| Category:
Utility Vehicle
| Size: 2.31 MB
Table of Contents
Foreword
2
Table of Contents
3
Safety Instructions
4
While Operating
5
Sound Pressure Level
7
Vibration Level
7
Safety and Instruction Decals
8
Specifications
10
Set-Up Instructions
12
Install Rear Fenders
13
Install Wheels
13
Install Steering Wheel
13
Install Front Fenders
14
Install the Roll-Over Protection System
14
Activate and Charge the Battery
14
Before Operating
16
Check Engine Oil
16
Fill the Fuel Tank
17
Check the Cooling System
17
Check Hydraulic Fluid
18
Check Front Differential Oil
18
Check Torque of Wheel Nuts
18
Check Tire Pressure
18
Check Brake Fluid
19
Controls
20
Operating Instructions
24
Pre-Starting Checks
24
Starting the Engine
24
Bleeding the Fuel System
24
Driving the Vehicle
25
Stopping the Vehicle
25
Stopping Engine
25
New Vehicle Break-In
25
Checking the Interlock System
26
Operating Characteristics
26
Passengers
27
Speed
27
Turning
27
Braking
27
Hills
29
Loading and Dumping
29
Using the Differential Lock
30
Four-Wheel Drive
30
Transporting the Vehicle
31
Towing the Vehicle
31
Trailer Towing
31
Remote Hydraulic Control (Optional)
32
Quick Coupler Operation
33
Remote Hydraulic Control Trouble Shooting
33
Maintenance
34
Quick Reference Chart
35
Fluid Specifications/Change Intervals
35
Lubrication
36
Using Bed Safety Support
37
Jacking the Vehicle
38
General Air Cleaner Maintenance Practices
39
Servicing the Air Cleaner
39
Changing Engine Oil and Filter
40
Fuel System
40
Bleeding Air from Injectors
41
Removing Debris from Engine Cooling System41
41
Changing Engine Coolant
41
Adjusting Belts
42
Adjusting Accelerator Pedal
43
Cylinder Head Bolts
43
Changing Transaxle/Hydraulic Fluid
43
Replacing Hydraulic Filter
44
Change Front Differential Oil
44
Cleaning Hydraulic Strainer
45
Adjusting the Brake Pedal
45
Adjusting the Clutch Pedal
45
Adjusting Parking Brake
46
Adjusting Shift Cables
46
Adjusting the High-Low Cable
46
Adjusting Differential Lock Cable
47
Emergency Box Raising
47
Inspect Brakes
47
Inspect Tires
47
Front Wheel Toe-In
47
Inspect Constant Velocity Boot
48
Fuses
48
Jump Starting Procedure
48
Battery Storage
49
Battery Care
49
Maintenance Schedule
50
Hydraulic Schematic (Base Vehicle)
51
Hydraulic Schematic (Vehicle W/Remote Hydraulic Kit) (MODELS
52
Electrical Schematic (Base Vehicle)
53
Electrical Schematic (Vehicle W/Remote Hydraulic Kit) (MODELS
54
Identification and Ordering
55
Toro Workman 4300-D Operator's Manual (56 pages)
Liquid Cooled Diesel
Brand:
Toro
| Category:
Utility Vehicle
| Size: 2.24 MB
Toro Workman 4300-D Operator's Manual (40 pages)
Brand:
Toro
| Category:
Utility Vehicle
| Size: 1.26 MB
Table of Contents
Table of Contents
2
Safety
3
While Operating
4
Specifications
9
Before Operating
11
Check Tire Pressure
13
Controls
16
Operating
19
Stopping the Vehicle
20
Stopping the Engine
20
Transporting the Vehicle
26
Maintenance
28
Maintenance Schedule
30
Jacking the Vehicle
33
Jump Starting Procedure
38
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