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Raven SmarTrax Installation Manual

Terragator 6203, 6303, 8203, 8244, 8303, tg7300, and tg7400
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TerraGator 6203, 6303, 8203, 8244,
8303, TG7300, and TG7400
SmarTrax™ Installation Manual
P/N 016-4001-093 Rev B
04/16
E19596
Copyright 2011, 2012, 2016

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  • Page 1 TerraGator 6203, 6303, 8203, 8244, 8303, TG7300, and TG7400 SmarTrax™ Installation Manual P/N 016-4001-093 Rev B 04/16 E19596 Copyright 2011, 2012, 2016...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Viper Pro/Envizio Pro ......................7 Cruizer ..........................8 Chapter 3 Hydraulic System Installation..........11 Install Fittings in the SmarTrax Valve ..................12 Mount the SmarTrax Valve ...................... 13 Install the Pressure and Tank Hoses ..................14 Install the Left and Right Steering Hoses ................
  • Page 4 Table of Contents AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe damage to the equipment. • Ensure that the power cable is the last cable to be connected. AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Updates

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your local Raven dealer.
  • Page 10 Fitting - -6 ORFS (M) to -6 SAE O-Ring (M) 333-0012-084 Straight Adapter Fitting - -8 ORFS M/F 45° Swivel Elbow 333-0012-102 Fitting - -4 ORFS M/M Straight Adapter 333-0012-268 AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...

  • Page 11: Viper Pro/Envizio Pro

    Hydraulic Hose - -4 ORFS (F) to -6 ORFS (F) 214-1000-679 45° - 115” In addition to the SmarTrax installation and hydraulic kits, one of the following node installation kits is required for SmarTrax operation: Viper Pro/Envizio Pro Node Installation Kit (P/N 117-0197-079) TABLE 3.

  • Page 12: Cruizer

    Node - SmarTrax 3D 063-0173-031 Assembly - Enable Foot Switch 063-0172-470 Cable - Cruizer to TM1/SmarTrax with Boom 115-0171-794 Sense Cable - Node Harness 115-4001-013 AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...
  • Page 13 Introduction Manual No. 016-4001-093 Rev. B...
  • Page 14 Chapter 2 AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...

  • Page 15: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 16: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 063-0131-129) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 17: Mount The Smartrax Valve

    Identify the SmarTrax valve (P/N 063-0131-129) mounting location on the right side of the machine, near the power washer compartment. Mount the SmarTrax valve to the valve mounting bracket (P/N 107-0171-710) using two 5/16”-18 x 3/4” hex bolts (P/N 311-0052-103) and two 5/16” split lock washers (P/N 313-1000-019).

  • Page 18: Install The Pressure And Tank Hoses

    Install the valve mounting bracket on the right vertical channel using the machine’s bolts that were removed in step 3. Install the Pressure and Tank Hoses Machine’s Hood FIGURE 5. Remove the machine’s hood to access the steering orbital. AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...
  • Page 19 It may be necessary to install a -8 ORFS M/F 45° swivel elbow fitting (P/N 333-0012-102) on the end of the installed tee fitting to achieve the connection. Connect the 45° end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve (P/N 063-0131-129).

  • Page 20: Install The Left And Right Steering Hoses

    It may be necessary to install a -8 ORFS M/F 45° swivel elbow fitting (P/N 333-0012-040) on the end of the installed tee fitting to achieve the connection. Connect the 45° end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve. Install the Left and Right Steering Hoses Left Steering Hose Installed FIGURE 8.

  • Page 21: Install The Load Sense Hoses

    It may be necessary to install a -8 ORFS M/F 45° swivel elbow fitting (P/N 333-0012-102) on the end of the installed tee fitting to achieve the connection. Install the 90° end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve. Install the Load Sense Hoses Machine’s Load Sense Port...
  • Page 22 It may be necessary to install a -4 ORFS M/F 90° swivel elbow fitting (P/N 333-0012-023) in the load sense port to achieve the connection. Connect the 45° end of the installed hydraulic hose to the fitting installed in Port LS STEER of the SmarTrax valve.

  • Page 23: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-4001-093 Rev. B...
  • Page 24 Chapter 3 AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...

  • Page 25: Cab Component Installation

    Mount the SmarTrax Node SmarTrax Node Installed FIGURE 1. Select the preferred SmarTrax node (P/N 063-0173-228) mounting location in the cab. Refer to Node Mounting Locations section on page 22 for node mounting requirements. Note: The preferred mounting location is against the wall in the lower-right side of the cab. If AccuBoom™...

  • Page 26: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 27: Install The Node Harness

    Using the holes in the foot switch as a template, drill holes in the floor of the cab. Secure the foot switch to the floor by installing the supplied screws in each of the mounting holes. Route the foot switch cable connector toward the SmarTrax node (P/N 063-01173-031) mounting location. Install the Node Harness Node Harness Installed FIGURE 4.
  • Page 28 Route the valve harness outside through the access hole in the right-rear corner of the cab and toward the SmarTrax valve (P/N 063-0131-129). Plug the PSI connector to the transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. Valve Harness Connection Ports FIGURE 6.
  • Page 29 Cab Component Installation Valve Harness Wiring Diagram FIGURE 7. Manual No. 016-4001-093 Rev. B...

  • Page 30: Complete The Smartrax System Installation

    Chapter 4 Complete the SmarTrax System Installation Verify all hydraulic connections at the steering orbital and the SmarTrax valve (P/N 063-0131-129) are securely tightened. Double-check all electrical connections on the SmarTrax valve. Reinstall the hood. AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...

  • Page 31: System Diagrams

    Cab Component Installation System Diagrams Manual No. 016-4001-093 Rev. B...
  • Page 32 Chapter 4 AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...
  • Page 33 Cab Component Installation Manual No. 016-4001-093 Rev. B...
  • Page 34 Chapter 4 AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...

  • Page 35: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened to disconnected, air is introduced into the lines of the hydraulic system.

  • Page 36: Calibrate The Smartrax System

    Raven field computer. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 37 Installing the SmarTrax Node 21 Mounting the SmarTrax Node 21 Hydraulic Installation Hydraulic Diagram 19 Installing Fittings in the SmarTrax Valve 12 Installing the Left and Right Steering Hoses 16 Installing the Load Sense Hoses 17 Installing the Pressure and Tank Hoses 14...
  • Page 38 Index AGCO TerraGator 6203, 8303, 8203, 8204, 8244, 8303, TG7300, TG8300, and TG8400 SmarTrax™ Installation Manual...
  • Page 41 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 42 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.

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