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Raven SmarTrax Installation Manual

Apache as 20 series 2011
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Apache AS 20 Series 2011
SmarTrax™ Installation Manual
P/N 016-4001-104 Rev R
09/15
E17117
Copyright 2011, 2015

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  • Page 1 Apache AS 20 Series 2011 SmarTrax™ Installation Manual P/N 016-4001-104 Rev R 09/15 E17117 Copyright 2011, 2015...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Point of Reference ....................... 4 Hydraulic Fittings ........................5 Kit Contents ..........................5 Chapter 3 Mounting the SmarTrax Hydraulic Valve ......9 Mount the SmarTrax Hydraulic Valve ..................9 Install Fittings on the SmarTrax Valve ................. 9 Install Pressure Transducer ....................9 Mount the SmarTrax Hydraulic Valve ................
  • Page 4 Table of Contents Apache AS 20 Series SmarTrax Installation Manual...

  • Page 5: Important Safety Information

    Raven dealer for support. • Follow all safety labels affixed to the SmarTrax components. Be sure to keep safety labels in condition and replace any missing or damaged labels. To obtain replacements for missing or damaged safety labels, contact your local Raven dealer.

  • Page 6: Hydraulic Safety

    Hydraulic fluid may be hot or under high pressure. When starting the machine for the first time after installing the SmarTrax system, be sure that all persons stand clear of the machine in case a hose or fitting has not been completely tightened.

  • Page 7: Introduction

    CHAPTER C h a p t e r 2 Congratulations on your purchase of the Raven SmarTrax system. This system is designed to provide cutting- edge, hands-free steering of agricultural equipment via GPS (Global Positioning System) coordinates. This manual applies to the following machines. For future reference, write your serial number in the space below.

  • Page 8: Preparing For Installation

    Updates for Raven manuals as well as software updates for Raven consoles are available at the Applied Technology Division web site: http://www.ravenprecision.com/Support/index2.jsp Sign up for e-mail alerts and we will notify you when updates for your Raven products are available on the Raven web site. http://www.ravenprecision.com Preparing for Installation Before installing SmarTrax, park the machine where the ground is level, clean, and dry.

  • Page 9: Hydraulic Fittings

    Kit Contents This section contains a list of the kit contents that you should have received with this SmarTrax kit. Before you begin assembling the kit, compare the items in your SmarTrax kit with this list. If you have questions about your kit, contact your local Raven dealer or the Raven Customer Support Center.
  • Page 10 Chapter 2 Apache AS 20 Series SmarTrax Installation Kit (P/N 117-4001-104) TABLE 1. Picture Item Description Part Number Foot Switch - SmarTrax Assembly 063-0172-470 Valve - SmarTrax Hydraulic 063-0131-139 Bolt - 5/16” Hex Head 311-0052-104 Bolt - 3/8-16” Hex Head 311-0054-106 Nut - 3/8-16”...
  • Page 11 Introduction Apache AS 20 Series SmarTrax Hydraulic Kit (P/N 117-0199-104) TABLE 2. Picture Item Description Part Number Fitting - -8 JIC (M) to -10 SAE O-RING Straight Adapter 333-0012-056 Fitting - -8 JIC (M/F/M) Swivel Run Tee Adapter 333-0012-318 Fitting - -10 JIC (M) to -10 SAE O-RING Straight Adapter 333-0012-246 Fitting - -10 JIC (M/F) 90°...
  • Page 12 Chapter 2 Apache AS 20 Series SmarTrax Installation Manual...

  • Page 13: Mounting The Smartrax Hydraulic Valve

    Install Fittings on the SmarTrax Valve Before mounting the SmarTrax valve on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure. Refer to the following table to install the fittings in the appropriate ports of the SmarTrax valve.

  • Page 14: Mount The Smartrax Hydraulic Valve

    Chapter 3 Mount the SmarTrax Hydraulic Valve Mount the SmarTrax hydraulic valve (P/N 063-0131-139) to the mounting bracket (P/N 107-0171-953) using the supplied 5/16” bolts (P/N 311-0052-104) and 5/16” lock washers (P/N 313-1000-019). Mount the mounting bracket to the bottom of the catwalk behind the fuel tank and fill station controls using the supplied 3/8”...

  • Page 15: Hydraulic Connections

    Objects or materials that are able to bypass the machine’s hydraulic filtration system will adversely reduce performance and possibly damage the SmarTrax hydraulic valves. CAUTION Before beginning the SmarTrax hydraulic installation procedure, turn off the machine and relieve hydraulic pressure by turning the wheel left and right.

  • Page 16: Install The Pressure And The Excess Flow Hoses

    ‘EF’ Port Connect the supplied -10 JIC (F) hose (P/N 214-1000-732) to the open port on the steering pump. Route the other end hose to the SmarTrax hydraulic valve and attach to the ‘P’ Port. SmarTrax Hydraulic Valve FIGURE 2.

  • Page 17: Install The Tank Hose

    Connect the -8 JIC (F) end of the supplied hose (P/N 214-1000-733) to the remaining branch of the tee fitting. Route the other end of the hose to the SmarTrax hydraulic valve and attach to Port ‘T’. SmarTrax Hydraulic Valve FIGURE 4.

  • Page 18: Install The Left And Right Steer Hoses

    Left and Right Steer Connection (Hoses Go To The Steering Cylinder(s)) FIGURE 6. Left and Right Steer Hoses Connected to Ports ‘LHC’ and ‘RHC’ on the Multifunction Valve (Hoses Run to the Steering Cylinder(s)) Apache AS 20 Series SmarTrax Installation Manual...
  • Page 19 Connect the supplied -6 JIC (F) hoses (P/N 214-1000-763) to the remaining branch of the tee fittings and route the other end of the hoses to the SmarTrax hydraulic valve. Connect the left steer hose to Port ‘A’ and right steer to Port ‘B’.

  • Page 20: Hydraulic Connection Diagram

    Chapter 4 Hydraulic Connection Diagram Apache AS 20 Series SmarTrax Installation Manual...

  • Page 21: Wiring And Electrical Connections

    Locate the connector labeled ‘LEFT Inner’ on the SmarTrax valve cable harness (P/N 115-4001-046). Insert the connector labeled ‘LEFT Inner’ to the bottom solenoid installed in port ‘2’ on the SmarTrax hydraulic valve. See Figure 9, “Cable Harness Installation Schematic,” on page 22.

  • Page 22: Route The Valve Cable Harness

    FIGURE 1. Install the Foot Switch Select a location for the SmarTrax foot switch (P/N 063-0172-470) within easy reach of the operator to fully press the front of the pedal. Use the SmarTrax foot switch as a template and pre-drill holes in the floor.

  • Page 23: Install The Smartrax Node

    • Mount the SmarTrax node to a flat surface with two of the arrows on the node parallel to the ground and in a location where it will not be kicked or jarred during normal equipment operation.
  • Page 24 Machine Harness Connection Connect the large, rectangular connectors to the SmarTrax node. Connect your receiver or source of DGPS to the connector labeled ‘DGPS’ on the node adapter cable. Connect the console providing machine guidance to the remaining DB-9 connector.
  • Page 25 Wiring and Electrical Connections Connect the 4-pin deutsch plug to the vehicle’s CANbus system (Viper Pro/Envizio Pro). 4-Pin Deutsch Plug FIGURE 7. Electrical hookup is a 4 pin weather pack connector. 4 Pin Weather Pack Connector FIGURE 8. 4 Pin Weather Pack Connector Manual No.
  • Page 26 Chapter 5 Cable Harness Installation Schematic FIGURE 9. Apache AS 20 Series SmarTrax Installation Manual...

  • Page 27: Start-Up Procedures

    Remove Air from the Hydraulic System Anytime a hydraulic system is purged for maintenance, or during the SmarTrax system installation, air is introduced into the hydraulic lines. Anytime the system is purged or fittings are loosened or disconnected, it is important to remove air pockets from the hydraulic system to avoid unwanted operation of the hydraulic system.

  • Page 28: Verify The Smartrax Installation

    Hydraulic fluid is not leaking. If there are any problems, shutdown the machine and correct problems immediately. If you need additional assistance, contact your local Raven dealer or the Raven Customer Support Center at 1-800-243-5435. Apache AS 20 Series SmarTrax Installation Manual...

  • Page 29: System Drawings

    C h a p t e r 7 The following diagrams may be helpful for installing or troubleshooting the SmarTrax system. The following diagrams may show optional features or components not required for operation and will not apply to your system if the required hardware has not been installed.

  • Page 30: Envizio Pro/ Viper Pro

    Chapter 7 Envizio Pro/ Viper Pro Apache AS 20 Series SmarTrax Installation Manual...
  • Page 31 System Drawings Manual No. 016-4001-104...
  • Page 32 Chapter 7 Apache AS 20 Series SmarTrax Installation Manual...
  • Page 33 Hydraulic Connections Installation Foot Switch 18 Recommendations SmarTrax Node 19 Kit Contents Left Steer Hose- Installation Mount the SmarTrax Hydraulic Valve Preparing for Installation Point of Reference 4 Recommendations 4 Tools Needed 4 Pressure Hose- Installation Right Steer Hose- Installation...
  • Page 34 Index Apache AS Series 2010 SmarTrax Installation Manual...
  • Page 35 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.

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