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Raven SmarTrax Installation Manual

John deere 8x00/8x10 series
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SmarTrax™ Installation Manual
John Deere 8x00/8x10 Series

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Summary of Contents for Raven SmarTrax

  • Page 1 SmarTrax™ Installation Manual John Deere 8x00/8x10 Series...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    Assemble the Wheel Angle Sensor (WAS) ................17 Mount the WAS ........................18 Chapter 5 Cab Component Installation ..........21 Install the Power Connection - SmarTrax-Only Systems ............21 Install the SmarTrax Node ....................... 21 Node Mounting Locations ....................21 Mount the SmarTrax Node ....................
  • Page 4 Table of Contents Calibrate the SmarTrax System ....................30 John Deere 8x00/8x10 Series SmarTrax™ Installation...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    The machine must be equipped with the John Deere Power Beyond coupler kit before installation of the SmarTrax kit is performed. If the machine is not equipped with this kit, contact your local John Deere dealer for ordering and installation information before attempting to install SmarTrax. The SmarTrax system WILL NOT WORK without the John Deere Power Beyond coupler kit.

  • Page 8: Preparing For Installation

    Do not remove plastic caps from a part until it is necessary for installation. Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: •...
  • Page 9 Introduction John Deere 8x00/8x10 SmarTrax Installation Kit (P/N 117-5034-006) TABLE 1. Picture Item Description Part Number Qty. Bracket - Node Mounting 107-0171-947 Bracket - Hydraulic Valve Mounting 107-0172-060 Bracket - WAS Rod 107-0172-062 Bracket - WAS Base 107-0172-063 Cable - John Deere 8000 Series Chassis...
  • Page 10 Chapter 2 John Deere 8x00/8x10 SmarTrax Installation Kit (P/N 117-5034-006) TABLE 1. Picture Item Description Part Number Qty. Bolt - 3/8”-16 UNC x 1-1/2” 311-0054-107 Bolt - M10 x 1.5 x 60 mm Metric Hex 311-0070-025 Bolt - M10 x 1.5” x 70 mm Class 8.8 Metric 311-0070-033 Nut - M10 x 1.5 Pitch x 5 mm Thick Jam...
  • Page 11 Introduction Hydraulic Kit (P/N 117-0199-006) TABLE 2. Picture Item Description Part Number Qty. Fitting - -6 ORFS M/F 90° Swivel Elbow 333-0012-065 Fitting - -8 ORFS M/F 90° Swivel Elbow 333-0012-067 Fitting - -6 ORFS M/M/F Swivel Run Tee 333-0012-069 Adapter Fitting - M14 x 1.5 (M) to -6 ORFS (M) 333-0012-077...
  • Page 12 Hydraulic Hose - -6 ORFS (F) to -6 ORFS (F) 214-1000-333 90° - 36” Hydraulic Hose - -6 ORFS (F) to -4 ORFS (F) 214-1000-833 90° - 36” Node Kit (P/N 117-5030-005) - SmarTrax-Only Systems TABLE 3. Picture Item Description Part Number Qty.

  • Page 13: Hydraulic Installation

    The machine must be equipped with the John Deere Power Beyond coupler kit before installation of the SmarTrax kit is performed. If the machine is not equipped with this kit, contact your local John Deere dealer for ordering and installation information before attempting to install SmarTrax. The SmarTrax system WILL NOT WORK without the John Deere Power Beyond coupler kit.

  • Page 14: Install Fittings In The Smartrax Valve

    Refer to the table and above to install the fittings in the appropriate ports of the SmarTrax valve. Remove the existing cartridge from Port EP of the SmarTrax valve and replace it with the -08 ball shuttle hydraulic cartridge (P/N 334-0002-109).

  • Page 15: Mount The Smartrax Valve

    Bolts Remove the nuts from the machine’s existing mounting bolts. Mount the SmarTrax valve mounting plate (P/N 107-0172-060) to the machine’s existing mounting bolts and secure it by reinstalling the machine’s nuts on the existing mounting bolts. Valve Mounting Plate Installed FIGURE 4.

  • Page 16: Install The Pressure Transducer

    Chapter 3 Install the SmarTrax valve (P/N 334-0003-088) on the hydraulic valve mounting plate (P/N 107-0172-060) using four 5/16”-18 x 7/8” hex bolts (P/N 311-0052-104), four washers (P/N 313-2300-014) and four 5/16” lock washers (P/N 313-1000-019). Install the Pressure Transducer Shield Covering the Steering Control Unit (SCU) FIGURE 5.

  • Page 17: Install The Left And Right Steering Hoses

    Route the installed hydraulic hose under the left side of the cab behind the fender well. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve. Disconnect the right steering hose from the steel line.

  • Page 18: Install The Pressure And Tank Hoses

    Route the installed hydraulic hose under the left side of the cab behind the fender well. Connect the 90° end of the installed hydraulic hose to the fitting installed in Port B of the SmarTrax valve. Reinstall the SCU shield.

  • Page 19: Install The Load Sense Hose

    It may be necessary to install a -6 ORFS M/F 90° swivel elbow fitting (P/N 333-0012-065) to achieve the connection. Install the 90° end of the installed hydraulic hose to the fitting installed in Port LS STEER of the SmarTrax valve.

  • Page 20: Hydraulic Schematic

    Chapter 3 Hydraulic Schematic John Deere 8x00/8x10 Series SmarTrax™ Installation...

  • Page 21: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install the M10 stud linear sensor mount (P/N 103-0001-030) and M10 jam nut (P/N 312-1001-035) on the base-end (where the cable connects) of the 250 mm non-contact linear wheel angle sensor (WAS) (P/N 063-0181-017).

  • Page 22: Mount The Was

    Install the rod mounting bracket (P/N 107-0172-062) under the steering arm using two M10 x 1.5” x 70 mm class 8.8 metric hex bolts (P/N 311-0070-033), four washers (P/N 313-2300-014) and two M10 x 1.5” nylon insert lock nuts (P/N 312-4000-208). John Deere 8x00/8x10 Series SmarTrax™ Installation...
  • Page 23 Wheel Angle Sensor Installation Rod-End of Sensor Installed on the Machine FIGURE 4. Rod-End of Sensor Spaced Away from Bracket with Washers (P/N 313-2300-014) Mount the rod-end of the WAS to the rod mounting bracket using four washers (P/N 313-2300-014), one M10 x 1.5”...
  • Page 24 Chapter 4 John Deere 8x00/8x10 Series SmarTrax™ Installation...

  • Page 25: Cab Component Installation

    Install the Power Connection - SmarTrax- Only Systems For SmarTrax-only systems (no other Raven CAN node is present), the SmarTrax power cable (P/N 115-4001- 085) must be installed. Refer to the CAN node wiring diagram on page 27 for information on selecting the power source.

  • Page 26: Mount The Smartrax Node

    When choosing the location for the SmarTrax node, consider the following points: • The node is not weatherproof. Mount the SmarTrax node inside the machine’s cab on a flat, level surface. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 27: Install The Node Harness

    Cab Component Installation Secure the SmarTrax node (P/N 063-0173-228) to the node mounting plate using three 3/8”-16 nyloc nuts (P/N 312-4000-061). Install the Node Harness Install the two large, rectangular connectors of the node harness (P/N 115-4001-109) into the correct ports of the node.
  • Page 28 FIGURE 7. VALVE Connection Connect the VALVE connector on the valve harness to the open 4-pin connector on top of the SmarTrax valve. Route the cable away from moving parts and heat sources, securing with plastic cable ties as necessary.

  • Page 29: System Diagrams

    Cab Component Installation System Diagrams SmarTrax-Only Systems Manual No. 016-4001-006...

  • Page 30: Multiple Can Systems

    Chapter 5 Multiple CAN Systems John Deere 8x00/8x10 Series SmarTrax™ Installation...

  • Page 31: Node Wiring Diagram

    Cab Component Installation Node Wiring Diagram Manual No. 016-4001-006...
  • Page 32 Chapter 5 John Deere 8x00/8x10 Series SmarTrax™ Installation...

  • Page 33: Startup Procedures

    Remove Air from the Hydraulic System During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system. To remove air from the hydraulic system and to ensure proper operation of the SmarTrax system: Turn the machine’s wheels fully from side to side repeatedly.

  • Page 34: Verify The Hydraulic System Installation

    • Hydraulic fluid is not leaking from the system. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, contact your local Raven dealer. Calibrate the SmarTrax System Refer to the SmarTrax & SmartSteer Calibration and Operation Manual (P/N 016-0171-277) for instructions on calibrating the SmarTrax system, adjusting system settings, and system operation.
  • Page 35 Node Wiring Diagram 27 SmarTrax-Only Systems 25 Hydraulic Installation Hydraulic Schematics 16 Installing Fittings in the SmarTrax Valve 10 Installing the Left and Right Steering Hoses 13 Installing the Load Sense Hoses 15 Installing the Pressure and Tank Hoses 14...
  • Page 36 Index John Deere 8x00/8x10 Series SmarTrax™ Installation...
  • Page 39 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If your dealer agrees with the warranty claim, the dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 40 P.O. Box 5107 Fax: 605-331-0426 Sioux Falls, SD 57117-5107 www.ravenprecision.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.

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