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Raven SmarTrax Installation Manual

For mccormick mfwd mtx120-155, xtx 145-215, and ttx 190-230
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SmarTrax™ Installation Manual
McCormick MFWD MTX120-155,
XTX 145-215, and TTX 190-230

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Summary of Contents for Raven SmarTrax

  • Page 1 SmarTrax™ Installation Manual McCormick MFWD MTX120-155, XTX 145-215, and TTX 190-230...
  • Page 2 GPS, GNSS, SBAS, etc.). Therefore, Raven Industries cannot guarantee the accuracy, integrity, continuity, or availability of these services and cannot guarantee the ability to use Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services.

  • Page 3: Table Of Contents

    ......................31 Install the Node Harness ......................32 Install the Valve Harness ......................32 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........35 Connect SmarTrax to an Existing Chassis Cable (If Applicable) ..........35 System Diagrams ........................36 Chapter 6 Startup Procedures ..............
  • Page 4 Table of Contents McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. Bleed pressure from the hydraulic system by loosening the hydraulic fittings slowly, where applicable.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Clamp - 1-3/8” U-Bolt Muffler 435-3003-054 Spacer - 0.406” ID x 0.75” OD x 1” Long 107-0172-038 Transducer - 0-3000 PSI Pressure 422-0000-086 Bolt - 1/4”-20 UNC x 1” Hex 311-0050-105 McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-5030-017) TABLE 1. Picture Item Description Part Number Qty. Bolt - 1/4”-20 UNC x 2” Hex 311-0050-109 Bolt - 5/16”-18 UNC x 3/4” Hex 311-0052-103 Bolt - 5/16”-18 UNC x 1” Hex 311-0052-105 Bolt - 5/16”-18 UNC x 2-1/2” Hex 311-0052-111 Nut - 1/4”-20 Flanged Lock...
  • Page 12 Fitting - -8 ORFS M/F 45° Swivel Elbow 333-0012-102 Fitting - -8 ORFS (M) to -8 SAE O-Ring (M) 333-0012-168 Straight Adapter Fitting - -4 ORFS (M) to -6 SAE O-Ring (M) 333-0012-195 Straight Adapter McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 13 Item Description Part Number Qty. Manual - SmarTrax and SmartSteer Not Pictured 016-0171-277 Calibration & Operation Node - SmarTrax 3D CAN Control 063-0173-228 Harness - SmarTrax Node 115-4001-109 Assembly - SmarTrax Enable Foot Switch 063-0172-470 Note: The node installation kit is sold separately.
  • Page 14 Chapter 2 McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...

  • Page 15: Hydraulic System Installation

    WARNING Hydraulics are under pressure. Care should always be taken with a system that has been pressurized. Before beginning the SmarTrax hydraulic installation, turn off the machine and relieve pressure by turning the steering wheel left and right. Never work on a hot machine. Always allow it to cool before performing diagnostics, maintenance, or routine service.

  • Page 16: Install Fittings In The Smartrax Valve

    Install Fittings in the SmarTrax Valve Before mounting the SmarTrax valve (P/N 334-0003-088) on the machine, install the proper fittings in the valve. This prepares the valve for installation and simplifies the hose connection process later in the procedure.

  • Page 17: Install Fittings In The Dual Poci Valve

    Install Fittings in the Dual POCI Valve Remove the fittings that were pre-populated in the dual POCI valve (P/N 334-0003-030). Note: These fittings are not used in the SmarTrax system installation. Fittings Installed in the Dual POCI Valve FIGURE 2.
  • Page 18 Align the valve mounting bracket (P/N 107-0172-215) over the holes in the machine’s frame. Valve Bracket Installed FIGURE 6. Reinstall the hood mounting bolts, securing the valve mounting bracket to the frame. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...

  • Page 19: Mount The Dual Poci Valve

    0052-105) and two 5/16” lock washers (P/N 313-1000-019). Note: The bolts will secure the other side of the SmarTrax valve to the valve mounting bracket when installed. Secure the dual POCI valve (P/N 334-0003-030) to the underside of the dual POCI valve mounting bracket using two 5/16”-18 x 2-1/2”...

  • Page 20: Install The Left And Right Steering Hoses

    Connect the left steering hose to the elbow fitting installed in Port A2 of the dual POCI valve. Install a -8 ORFS M/F 45° swivel elbow fitting (P/N 333-0012-102) on the fitting in Port B2 of the dual POCI valve. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 21 Install a -8 ORFS M/M straight adapter fitting (P/N 333-0012-070) on the machine’s right steering hose. Install one end of the supplied hydraulic hose (P/N 214-1000-972) on the end of the installed adapter fitting. SmarTrax Right Steering Hose Connected to Dual POCI Valve FIGURE 13.
  • Page 22 Install a -8 ORFS M/F 90° swivel elbow fitting (P/N 333-0012-067) on the fitting installed in Port A of the SmarTrax valve. Connect the straight end of the installed hydraulic hose to the fitting installed in Port A of the SmarTrax valve.

  • Page 23: Install The Load Sense Hoses

    Install the 90° end of the supplied hydraulic hose (P/N 214-1000-969) on the fitting installed in Port LS STEER of the SmarTrax valve (P/N 334-0003-088). SmarTrax Load Sense Hose Installed on Steering Orbital FIGURE 18. Manual No. 016-5030-017 Rev. A...

  • Page 24: Install The Pressure And Tank Hoses

    Tank Pressure Disconnect the machine’s pressure and tank hoses from the steering orbital, labeling them as they are removed to ensure they are reconnected to the correct steering orbital port. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 25 Install the 90° end of the supplied hydraulic hose (P/N 214-1000-970) on the 90° end of the tee fitting installed in the machine’s pressure port. Connect the straight end of the installed hydraulic hose to the fitting installed in Port P of the SmarTrax valve (P/N 334-0003-088).
  • Page 26 Install the 90° end of the supplied hydraulic hose (P/N 214-1000-971) on the 90° end of the tee fitting installed in the machine’s tank port. Connect the straight end of the installed hydraulic hose to the fitting installed in Port T of the SmarTrax valve.

  • Page 27: Hydraulic Diagram

    Hydraulic System Installation Hydraulic Diagram Manual No. 016-5030-017 Rev. A...
  • Page 28 Chapter 3 McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...

  • Page 29: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 4 Installation Assemble the Wheel Angle Sensor (WAS) WAS Assembly FIGURE 1. Install one M10 stud linear sensor mount (P/N 103-0001-030) and one M10 jam nut (P/N 312-1001-035) on the base-end (where the cable connects) of the 250 mm non-contact linear wheel angle sensor (WAS) (P/N 063-0181-017).

  • Page 30: Mount The Was

    Align the WAS base mounting bracket (P/N 107-0172-077) over the hole in the steering cylinder cap, rotating it as shown in Figure 3 above. Replace the steering cylinder bolt to secure the WAS base mounting bracket. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 31 Wheel Angle Sensor Installation Base-End of Sensor Installed on the Machine FIGURE 4. Secure the base-end of the WAS (P/N 063-0181-017) to the bottom of the base mounting bracket using one M10 x 1.5” nylon insert lock nut (P/N 312-4000-208). Rod-End Mounting Bracket Installed FIGURE 5.
  • Page 32 Route the cable from the base-end of the WAS along the tractor frame and toward the engine, ensuring it is secured away from moving parts and heat sources. Note: Secure with excess cable with plastic cable ties as necessary. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...

  • Page 33: Cab Component Installation

    C ab Component CHAPTER C h a p t e r 5 Installation Install the SmarTrax Node Mount the SmarTrax Node Open the rear cab window to gain access to the back of the cab. Top of Node Mounting Bracket Installed FIGURE 1.

  • Page 34: Node Mounting Locations

    Secure the bottom half of the node mounting bracket to the cab wall using two 1/4”-20 UNC x 1” hex bolts (P/N 311-0050-105) and two 1/4”-20 flanged lock nuts (P/N 312-1001-168). SmarTrax Node Installed FIGURE 3. Mount the SmarTrax node to the node mounting bracket using three 3/8”-16 thin nylon insert lock nuts (P/N 312-4001-109). Node Mounting Locations Node Mounting FIGURE 4.

  • Page 35: Install The Foot Switch

    Cab Component Installation When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 36: Install The Node Harness

    Connect the 12-pin connector of the valve harness (P/N 115-4001-096) to the mating connector of the node harness (P/N 115-4001-109). Route the valve harness under the cab and toward the SmarTrax valve (P/N 334-0003-088). McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 37 FIGURE 8. VALVE Connection TRANSDUCER Connection Connect the VALVE connector to the open 4-pin port of the SmarTrax valve. Connect the TRANSDUCER connector to the pressure transducer (P/N 422-0000-086) installed in Port PS of the SmarTrax valve. WAS Connection FIGURE 9.
  • Page 38 Chapter 5 Valve Harness Wiring Diagram FIGURE 10. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...

  • Page 39: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax system.

  • Page 40: System Diagrams

    Chapter 5 System Diagrams McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 41 Cab Component Installation Existing Chassis System Wiring Diagram FIGURE 11. Manual No. 016-5030-017 Rev. A...
  • Page 42 Chapter 5 Envizio Pro II with Slingshot FIGURE 12. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 43 Cab Component Installation Viper Pro/Envizio Pro with Slingshot FIGURE 13. Manual No. 016-5030-017 Rev. A...
  • Page 44 Chapter 5 Cruizer II with Slingshot FIGURE 14. McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...

  • Page 45: Startup Procedures

    Turn the machine’s wheels fully from side to side repeatedly to remove air from the hydraulic system. Note: During the SmarTrax system installation, whenever the hydraulic system is purged for maintenance, or when fittings are loosened or disconnected, air is introduced into the lines of the hydraulic system.

  • Page 46: Calibrate The Smartrax System

    Raven console. Note: If there are issues with the SmarTrax system, turn off the machine and correct them immediately. For additional assistance, refer to the SmarTrax and SmartSteer Calibration & Operation Manual (P/N 016-0171-277) or contact your local Raven dealer.
  • Page 47 Index Cab Component Installation Connecting SmarTrax to an Existing Chassis Cable 35 Installing the Chassis Cable - SmarTrax-Only Systems 35 Installing the Foot Switch 31 Installing the Node Harness 32 Installing the SmarTrax Node 29 Mounting the SmarTrax Node 29...
  • Page 48 Index McCormick MFWD MTX120-155, XTX145-215, and TTX190-230 Series SmarTrax™ Installation Manual...
  • Page 49 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility. The Return...
  • Page 50 How Can I Get Service? Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval.
  • Page 52 Sioux Falls, SD 57117-5107 Fax: 605-331-0426 www.ravenprecision.com www.ravenhelp.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws. ©Raven Industries, Inc. 2012...

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