Related Manuals for Fagor FCO-W4-RD
Summary of Contents for Fagor FCO-W4-RD
- Page 1 Service Manual 12/022020 SERVICE MANUAL “CONVEYOR BELT DISH WASHER” Service Manual...
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Page 2: Table Of Contents
SERVICE MANUAL CONVEYOR BELT DISH WASHER 1. INTRODUCTION ..............................4 2. OPERATING TESTS ............................4 3. PICTOGRAMS ..............................4 4. PACKAGING ..............................5 4.1. RECYCLING ................................5 5. GENERAL INFORMATION AND WARNINGS ......................6 6. SAFETY INSTRUCTIONS ............................7 6.1. FOR YOUR SAFETY .............................. 7 6.2. SAFETY MEASURES FOR THE USE OF THE MACHINE ..................7 6.3. - Page 3 SERVICE MANUAL CONVEYOR BELT DISH WASHER 17.3. CONTROL PANEL ............................. 33 17.4. INITIAL START-UP (AUTHORISED SERVICE TECHNICIAN) ................33 17.5. FIRST FILL AND ACTIVATION OF THE BOILER ....................33 17.6. CONFIGURATION OF HEATING TEMPERATURES ..................34 17.7. ADDITIONAL TEMPERATURE DISPLAY ......................35 17.8.
- Page 4 SERVICE MANUAL CONVEYOR BELT DISH WASHER 37.4. ASSEMBLY OF THE CONVEYOR BELT ......................73 38. CHECK-LIST FOR START-UP ..........................74 19/02/2020...
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Page 5: Introduction
SERVICE MANUAL CONVEYOR BELT DISH WASHER 1. INTRODUCTION Dear customer, We would like to thank you for the confidence you have placed in our brands and in our product. We are sure that this machine will meet your requirements. This manual is designed to offer the information necessary for the installation, start-up, and maintenance of the unit. -
Page 6: Packaging
SERVICE MANUAL CONVEYOR BELT DISH WASHER 4. PACKAGING Remove packaging from the equipment and check for damage during transportation. If any damage is observed, immediately notify the supplier and the transport company. In the event of doubt, do not use the equipment until the problem has been assessed. -
Page 7: General Information And Warnings
SERVICE MANUAL CONVEYOR BELT DISH WASHER 5. GENERAL INFORMATION AND WARNINGS BEFORE INSTALLING OR STARTING TO USE THE MACHINE, PLEASE READ CLOSELY THE INSTRUCTIONS IN THE INSTALLATION, USER AND MAINTENANCE MANUAL SUPPLIED WITH THE MACHINE. THIS APPLIANCE IS INTENDED EXCLUSIVELY FOR PROFESSIONAL USE AND MAY ONLY BE USED BY QUALIFIED PERSONNEL. -
Page 8: Safety Instructions
Do not open the compartments marked with this symbol. Access is restricted to qualified personnel authorised by FAGOR INDUSTRIAL. Failure to comply with this regulation will render the guarantee void and expose the user to the risk of injury or even loss of life. -
Page 9: Machine Safety
SERVICE MANUAL CONVEYOR BELT DISH WASHER Never use the equipment for any of its components as a ladder or means of support, and do not deposit objects on top of the machine. - Do not open the door of the machine while the machine is operating. Switch off the appliance before accessing the inside of the machine. -
Page 10: Upkeep
SERVICE MANUAL CONVEYOR BELT DISH WASHER 7. UPKEEP To maintain the quality of the stainless steel, ensure good hygiene and prevent the incorrect operation. of the machine, it must be cleaned every day. Follow the instructions given in the “Cleaning” chapter. If the machine is not cleaned correctly and as often as necessary, dirt, grease and traces of food may build up in the tub. -
Page 11: Everyday Cleaning
SERVICE MANUAL CONVEYOR BELT DISH WASHER • To prevent the tub from rusting, clean the machine every day. • Leave the machine door ajar if it is to be out of service for a length of time (e.g. overnight). It is essential to carry out all the necessary and relevant cleaning operations in order to increase the service life of the machine and to ensure its correct operation. -
Page 12: Regular Checks Performed By The User
SERVICE MANUAL CONVEYOR BELT DISH WASHER Contact a cleaning product distributor for detailed information about the methods and products available for the regular disinfection of the machine. Only use products suitable for use with industrial equipments. The guarantee does not cover damage caused by the incorrect use of chemical products. -
Page 13: Product Range
SERVICE MANUAL CONVEYOR BELT DISH WASHER 10. PRODUCT RANGE FCO-W4-RD FCO-PW4-RD FCO-P2W4-RD FCO-P3W4-RD • Type of machine: FLIGHT (BELT) • Range: CONCEPT • Composition: • PREWASH • WASH / 2WASH / 3WASH (WASH/2WASH/3WASH) TYPE OF RINSE: PUMP/ G4 GAS PUMP •... -
Page 14: Dimensions
SERVICE MANUAL CONVEYOR BELT DISH WASHER 11. DIMENSIONS GENERAL DIMENSIONS (WxDxH) (mm) L x W x H (mm) FCO-W4-RD FCO-PW4-RD FCO-P2W4-RD FCO-P3W4-RD STANDARD 4990 mm 5890 mm 6790 mm 7690 mm + FDM-700 5690 mm 6590 mm 7490 mm 8390 mm... - Page 15 SERVICE MANUAL CONVEYOR BELT DISH WASHER FCO-W4-RD L+W+4(TA)+U +FDM-700 +FDM-700 bis FCO-PW4-RD L+P+W+4(TA)+U +FDM-700 / +FDM-700 bis FCO-P2W4-RD L+P+2W+4(QA)+U +FDM-700 / +FDM-700 bis FCO-P3W4-RD L+P+3W+4(QA)+U +FDM-700 / +FDM-700 bis 19/02/2020...
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Page 16: Supply Options
SERVICE MANUAL CONVEYOR BELT DISH WASHER 12. SUPPLY OPTIONS 19/02/2020... -
Page 17: Position Of Curtains
SERVICE MANUAL CONVEYOR BELT DISH WASHER 13. POSITION OF CURTAINS FCO-W4-RD FCO-PW4-RD FCO-P2W4-RD 19/02/2020... -
Page 18: Technical Data
SERVICE MANUAL CONVEYOR BELT DISH WASHER FCO-P3W4-RD Very short curtain (only for isothermal tray belt) Short curtain Long curtain 14. TECHNICAL DATA 14.1. MACHINE SPECIFICATIONS The machine you have just purchased is a specialised product for the cooking of food, used in restaurants and hostelry. -
Page 19: Production
Total Total Fuse Wire Total Fuse Wire MOD. Amp. Section Amp. Section FCO-W4-RD 53.8 79 A 25 mm 137 A 70 mm FCO-W4 RD + DM-700 63.25 93 A 35 mm 161 A 95 mm FCO-W4 RD + FDM-700 (bis) 72.7... -
Page 20: Installation Of The Machine
SERVICE MANUAL CONVEYOR BELT DISH WASHER CONNECTION 400V 3N 230V 3 Total Total Fuse Wire Total Fuse Wire MOD. Amp. Section Amp. Section FCO-P2W4 RD 100 A 35 mm 172 A 95 mm FCO-P2W4 RD + FDM-700 77.45 113 A 50 mm 196 A 120 mm... -
Page 21: Levelling
• 15.2. LEVELLING Fagor Industrial recommends that the place where the appliance is to be installed should be analysed prior to installation to check that it is suitable. For optimum operation, it is essential that the appliance is correctly levelled. -
Page 22: Connections
SERVICE MANUAL CONVEYOR BELT DISH WASHER 16. CONNECTIONS Cold water inlet BREAK TANK Tub filler water inlet Drainage hose Stuffing box Mains supply Equipotential connection Emergency push button Power switch Packing gland for dispensers Elect. connection Rinse aid / detergent dispensers / Limit switch 19/02/2020... -
Page 23: Electrical Connection
SERVICE MANUAL CONVEYOR BELT DISH WASHER 16.1. ELECTRICAL CONNECTION Before connecting the appliance to the power supply, check that the network voltage and frequency correspond to those indicated on the appliance nameplate. Check that the cross-section of the power cable is appropriate for the required consumption. - Page 24 SERVICE MANUAL CONVEYOR BELT DISH WASHER 400V 3N~ 230V 3~ : Earth N: Neutral L1, L2, L3: Cycle The voltage, amperage and connection configuration is given on the specifications plate. To complete the electrical connection, remove the rear panel protecting the electrical panel in order to access the connection strip To do so, remove the bolts on the upper and lower part of the panel.
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Page 25: Hydraulic Connection
SERVICE MANUAL CONVEYOR BELT DISH WASHER 16.2. HYDRAULIC CONNECTION The pressure of the incoming water should be between 200 and 400 kPa (2÷4 kg/cm = 2÷4 bar). We recommend 250 kPa. Water shut-off valve pH: 6,5 ÷ 7,5 Total water hardness: 5 ÷... - Page 26 SERVICE MANUAL CONVEYOR BELT DISH WASHER EQUIVALENCES OF THE DEGREE OF WATER HARDNESS CaCO3 ºD ºF ºA ºE Ppm: Parts per ºD: German ºF: French ºA: American ºE: British million degrees degrees degrees degrees ºF 0.56 ºA 0.056 0.07 ºE 14.26 1.47 14.26...
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Page 27: Hydraulic Connection (Only Uk: Irn R160)
SERVICE MANUAL CONVEYOR BELT DISH WASHER Connect the appliance to a water supply which complies with the requirements specified above. All the • machines have a ¾” screw-on water hose connection. Old or used hoses must be used. Connect the rinse water inlet hose to A+F (RINSE) and the tub filler hose to... -
Page 28: Waste Water Connection
SERVICE MANUAL CONVEYOR BELT DISH WASHER 16.3. WASTE WATER CONNECTION The machine drainage hose must be connected to the drain so that water draining from the machine flows freely under gravity; therefore, the drain must be lower than the drainage hose of the appliance with a slope of at least ≈... -
Page 29: Detergent Dispenser
SERVICE MANUAL CONVEYOR BELT DISH WASHER To connect the dispenser water installation, remove the front panel from the outlet, the main wash lower panel and the main wash rear panel of the machine. For the front panel of outlet A, first remove the nuts and screws fastening the panel. •... -
Page 30: Rinse Aid Dispenser
SERVICE MANUAL CONVEYOR BELT DISH WASHER SOLID DETERGENT To add the SDI (Solid Detergent Input), on the rear of the main wash box there is an opening onto which a bushing should be mounted for adding solid detergent to the main wash tub. This opening is covered by a cap. The bushing for the detergent supply is not included with the machine. - Page 31 SERVICE MANUAL CONVEYOR BELT DISH WASHER Fig. 23 Connection strip DE Connection A 1 / 2 Tube fill and rinse active signal. Connection B 1 / 3 Rinse active signal. Connection C 1 / 4 Wash pump active signal. ...
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Page 32: Use Of Conveyor Belt Dish Washer
SERVICE MANUAL CONVEYOR BELT DISH WASHER 17. USE OF CONVEYOR BELT DISH WASHER 17.1. QUICK START-UP GUIDE 19/02/2020... -
Page 33: Hydraulic Circuit
SERVICE MANUAL CONVEYOR BELT DISH WASHER 17.2. HYDRAULIC CIRCUIT 19/02/2020... -
Page 34: Control Panel
SERVICE MANUAL CONVEYOR BELT DISH WASHER 17.3. CONTROL PANEL FCO-W4 RD / FCO-PW4 RD / FCO-P2W4 RD/ FCO- P3W4 RD WASHING RINSING START / STOP UNBLOCK SELECTOR TEMPERATURE TEMPERATURE PRERINSING TEMPERATURE SELECT Cycle selector switch Machine off Slow speed (I) Intermediate speed (II) High speed (III) START / STOP... -
Page 35: Configuration Of Heating Temperatures
SERVICE MANUAL CONVEYOR BELT DISH WASHER VERY IMPORTANT: As this is the first fill, the boiler and the break tank will be empty and the boiler heating must not be activated; the RINSE TEMP display must continue switched off. If the boiler is empty and RINSE TEMP is activated, immediately move the SELECT control switch to position 0 to switch off the appliance. -
Page 36: Additional Temperature Display
SERVICE MANUAL CONVEYOR BELT DISH WASHER When the appliance is switched on, the keys on the electronic thermometers are unlocked. They lock automatically after 30 seconds of inactivity. To unlock the keypad, press for several seconds. When this is pressed, (Locked) is displayed, when the keypad is unlocked this changes to UnL (Unlocked). -
Page 37: Preparation And Swiching On The Machine
SERVICE MANUAL CONVEYOR BELT DISH WASHER After unlocking the thermometer keypad, the true temperature continues to be displayed. Wash tank WASH TEMP Press ˅ for a few seconds. The thermometer enters the additional temperature configuration. Use the buttons ˄ and ˅ to scroll up or down the configuration menu. Go to section and press once to display the pre-rinse temperature. -
Page 38: Automatic Weighing System
SERVICE MANUAL CONVEYOR BELT DISH WASHER 17.9. AUTOMATIC WEIGHING SYSTEM The machine has an automatic preheating system. Once all the wash tanks have been heated, the system automatically activates the wash pumps to keep all the parts of the machine hot. The system prevents the wash temperatures from dropping when cold dishes are placed inside the machine. -
Page 39: Wash Cycle
SERVICE MANUAL CONVEYOR BELT DISH WASHER Place wineglasses, cups and glasses upside down in the basket (the concave part facing downwards). Check that the maximum height of the items to be washed does not exceed 440mm and a width of 630 ... -
Page 40: Drainage And Switching Off The Machine
SERVICE MANUAL CONVEYOR BELT DISH WASHER Opening the door (CAUTION!): The conveyor belt stops and the wash and rinse processes are • interrupted, but hot water may splash and cause burns. Press the emergency button to switch off the machine which will stop operating completely. ONLY •... -
Page 41: Multitank
SERVICE MANUAL CONVEYOR BELT DISH WASHER 20. MULTITANK In addition to the multi-tank system, the pre-rinse tank and the pre-wash tank are also connected. Part of the clean water from the pre-rinse tank is used to renew the dirty water from the pre-wash tank. - Page 42 SERVICE MANUAL CONVEYOR BELT DISH WASHER 19/02/2020...
- Page 43 SERVICE MANUAL CONVEYOR BELT DISH WASHER 19/02/2020...
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Page 44: Recirculated Air Drying System
SERVICE MANUAL CONVEYOR BELT DISH WASHER 22. RECIRCULATED AIR DRYING SYSTEM The dishwasher has a high-power recirculated air drying system. For optimum drying results, adjust the recirculated air vents to control the amount of recirculated hot air and the amount of clean dry air taken from the exterior. It also allows the air output from the output manifold to be controlled in order to increase the air pressure or temperature. - Page 45 SERVICE MANUAL CONVEYOR BELT DISH WASHER 19/02/2020...
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Page 46: Safety Locking System: Adjustment
SERVICE MANUAL CONVEYOR BELT DISH WASHER 23. SAFETY LOCKING SYSTEM: ADJUSTMENT The machine is fitted with a safety locking system, which stops the appliance and notifies the user with a light and acoustic signal if a blockage or impediment is detected in the feed system. The BLOCK button flashes at the same time as the acoustic signal is heard.. -
Page 47: Adjustment Of Conveyor Belt Tension
SERVICE MANUAL CONVEYOR BELT DISH WASHER Micro limit switch Spring MVA Conveyor motor Platform 23.1. ADJUSTMENT OF CONVEYOR BELT TENSION After installing the dishwasher, it is necessary to check the tension of the conveyor belt to ensure that the traction system operates correctly. - Page 48 SERVICE MANUAL CONVEYOR BELT DISH WASHER Conveyor belt h ft Tensio Lock nut Tensors 19/02/2020...
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Page 49: Traction System
SERVICE MANUAL CONVEYOR BELT DISH WASHER 24. TRACTION SYSTEM 19/02/2020... -
Page 50: Door Locking System
SERVICE MANUAL CONVEYOR BELT DISH WASHER 25. DOOR LOCKING SYSTEM The doors have an automatic locking system in the door fully open position, to make cleaning and access to the inside of the appliance easier by preventing the door from closing. To lock the door in this position, raise it to the maximum opening height. -
Page 51: Frequency Variator
SERVICE MANUAL CONVEYOR BELT DISH WASHER 27. FREQUENCY VARIATOR The frequency variator controls the conveyor motor. A second frequency variator controls the rinse pump, which adjusts the flow supplied by the rinse pump to the transport speed of the machine. 19/02/2020... - Page 52 SERVICE MANUAL CONVEYOR BELT DISH WASHER Programming keypad code 12031666 19/02/2020...
- Page 53 SERVICE MANUAL CONVEYOR BELT DISH WASHER To check the frequency variator of the conveyor motor, measure the following voltages: MP (Rinse Pump) Voltage Input R ÷ N ≈ 230 V CA Output to motor U ÷ V ≈ 215 V CA U ÷...
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Page 54: Frequency Variator Parameters
SERVICE MANUAL CONVEYOR BELT DISH WASHER FREQUENCY VARIATOR PARAMETERS 27.1. Value Parameter Definition Conveyor motor Rinse pump W+PW P2W+P3W Start P0010 programming Value in kW P0100 50 Hz P0304 Vn (V) P0305 IN (A) P0307 PN (kW) 0.27 0.27 0.27 0.27 0.27 0.27... -
Page 55: Temperature Control
SERVICE MANUAL CONVEYOR BELT DISH WASHER 28. TEMPERATURE CONTROL The thermostat controls two temperatures at the same time. The rinse thermostat controls the boiler temperature in the Rinse Temperature and Standby Temperature ranges. The Tank thermostat controls the Main Wash Tub Temperature and the Pre-rinse Temperature. 28.1. -
Page 56: Thermostat Connection
SERVICE MANUAL CONVEYOR BELT DISH WASHER 28.2. THERMOSTAT CONNECTION Boiler Thermostat 85 ºC and Standby boiler 70 ºC Contact 1 – Output to (Pre-rinse Thermostat Auxiliary Relay) Contact 2 – Phase Contact 3 – Output to KBT1 (Tank Thermostat Auxiliary Relay) Contact 4 –... -
Page 57: Thermostat Manual
SERVICE MANUAL CONVEYOR BELT DISH WASHER 28.3. THERMOSTAT MANUAL 19/02/2020... - Page 58 SERVICE MANUAL CONVEYOR BELT DISH WASHER 19/02/2020...
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Page 59: Programmed Relay
SERVICE MANUAL CONVEYOR BELT DISH WASHER 29. PROGRAMMED RELAY 19/02/2020... - Page 60 CONVEYOR BELT DISH WASHER The programmed relay controls the machine operation and coordinates the different signals. Each model of machine has their own particular programmed relay. This relay is only supplied programmed by Fagor Industrial. Model of Programmed relay code...
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Page 61: Wash Motor Pump
SERVICE MANUAL CONVEYOR BELT DISH WASHER 30. WASH MOTOR PUMP 30.1. MOTOR PUMP 50 Hz Code 12024381 – MOTOR PUMP 60 Hz Code 12023318 19/02/2020... -
Page 62: Pre-Rinse Motor Pump Code 12023429
SERVICE MANUAL CONVEYOR BELT DISH WASHER 31. PRE-RINSE MOTOR PUMP Code 12023429 19/02/2020... -
Page 63: Rinse Motor Pump Code 12228127
SERVICE MANUAL CONVEYOR BELT DISH WASHER 32. RINSE MOTOR PUMP Code 12228127 19/02/2020... -
Page 64: Troubleshooting
SERVICE MANUAL CONVEYOR BELT DISH WASHER 33. TROUBLESHOOTING A list of possible causes and solutions in the event of anomalies or operating errors is given below. FAULT POSSIBLE CAUSE ACTION The appliance does not receive Check whether the magneto-thermal circuit mains power. - Page 65 SERVICE MANUAL CONVEYOR BELT DISH WASHER FAULT POSSIBLE CAUSE ACTION There is no rinse aid Fill the rinse aid container. Call the technical service to reset the Insufficient rinse aid. dispenser. Remove the dishes at the end of the wash Dishes left inside dishwasher for Dishes and cycle and leave to dry by evaporation for a...
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Page 66: Electrical Diagram
SERVICE MANUAL CONVEYOR BELT DISH WASHER 34. ELECTRICAL DIAGRAM 19/02/2020... -
Page 67: Electrical Diagram Legend
SERVICE MANUAL CONVEYOR BELT DISH WASHER 35. ELECTRICAL DIAGRAM LEGEND 19/02/2020... -
Page 68: Electrical Assembly Diagram
SERVICE MANUAL CONVEYOR BELT DISH WASHER 36. ELECTRICAL ASSEMBLY DIAGRAM 19/02/2020... -
Page 69: Assembly Of Modules
SERVICE MANUAL CONVEYOR BELT DISH WASHER 37. ASSEMBLY OF MODULES This type of dishwasher can be sent to the customer in three modules. To install the machine correctly, proceed as follows: The dishwasher must be installed in a suitable zone. The following points are recommended: 1. - Page 70 SERVICE MANUAL CONVEYOR BELT DISH WASHER Image - 1: Place the vertical seals over the horizontal seals. Image - 2: Apply silicone to the EPDM seals 5. Align the modules, remembering that the guides over which the conveyor belt travels must be perfectly in line.
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Page 71: Dishwasher Hydraulic Connection
SERVICE MANUAL CONVEYOR BELT DISH WASHER 37.2. DISHWASHER HYDRAULIC CONNECTION For the hydraulic connection, it is only necessary to join the pipes marked in the zones shown in the photos. Connect the BOILER OUTPUT pipe to the connection marked on the boiler. Use the clamp supplied. Image - 3: BOILER OUTPUT connection of the electric boiler Connect the BOILER INPUT... - Page 72 SERVICE MANUAL CONVEYOR BELT DISH WASHER Image - 5: RINSE connection Connect the RINSE pipe to the connection marked on the rinse aid connection. Use the clamp supplied. Image - 6: FILL connection in FCO-P2W4 and FCO-P3W4 models Connect the RINSE pipe to the connection marked on the rinse aid connection.
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Page 73: Dishwasher Electrical Connection
SERVICE MANUAL CONVEYOR BELT DISH WASHER 37.3. DISHWASHER ELECTRICAL CONNECTION The connection of the electrical installation is simple as electrically it is only necessary to join the different connectors of the modules to join them together. All the connectors, once connected, should be covered with silicone (supplied) to prevent moisture from entering the electrical system. - Page 74 SERVICE MANUAL CONVEYOR BELT DISH WASHER 37.4. ASSEMBLY OF THE CONVEYOR BELT The assembly of the conveyor belt is one of the most important parts of the machine, as if not installed correctly, it may cause major damage to the traction system and to the conveyor belt itself. The belt is always sent in three parts in the MODULES KIT.
- Page 75 To validate your rights to guarantee, please ask the Technical Service installing the dishwasher to complete the present checklist and send it, duly completed, to the corresponding branch of Fagor Industrial, within 15 days of the installation and start-up of the dishwasher.
- Page 76 SERVICE MANUAL CONVEYOR BELT DISH WASHER 1. Checking installation a) Is the floor level? If “NO”, what is the difference in level? _______________________ % b) Is there any other equipment at less than 500 mm from the dishwasher? If “YES”, what type of equipment?___________________________________ d) Has a hood/extractor system been installed? d) Is the machine level? 2.
- Page 77 SERVICE MANUAL CONVEYOR BELT DISH WASHER 4. Gas installation b) Is the gas supply to the generator independent? c) Is the cut-off tap for the gas supply to the generator independent? c) Can the cut-off tap for the gas supply to the oven be accessed by the user? d) Has the generator been converted to gas? e) Is the gas control to the generator independent? If “Yes”, what type and make of equipment?____________________________...
- Page 78 FAGOR INDUSTRIAL S. COOP. Santxolopetegi auzoa, 22 20560 Oñati, Gipuzkoa (Spain) T. (+34) 943 71 80 30 info@fagorindustrial.com www.fagorindustrial.com Service Manual...